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Repair procedures: Installation

  1. Using a knife, scrape the remaining sealant around the body panel leaving about 2mm-thick sealant (0.0079 in.) on the bonding surface. If installing a new windshield glass, make alignment marks on the windshield glass and the body.
    NOTE:
    • Be careful not to damage the painted surface of the body.

    Information 

    • If the surface is damaged, apply paint or rust inhibitor for maintenance.
  2. Clean the edges of body panel and windshield glass with alcohol. Apply glass primer to the edges of windshield glass and attach the molding onto the edges.
  3. Attach the molding (C) to fit the alignment marks (A) and put the windshield glass pads (B) onto the designated positions.
    Fig 1: Attaching Molding To Alignment Marks
    G10453822Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply the body primer to the bonding surface of body panel.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface.
    Fig 2: Applying Body Primer To Bonding Surface Of Body Panel
    G10453823Courtesy of HYUNDAI MOTOR AMERICA
  5. Apply the glass primer to the outer edge of windshield glass.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface. Apply the sealant within 5 minutes of applying the primer.
    Fig 3: Applying Glass Primer To Outer Edge Of Windshield Glass
    G10453824Courtesy of HYUNDAI MOTOR AMERICA
  6. Apply a bead of sealant (B) around the windshield glass (A).
    Fig 4: Applying Bead Of Sealant Around Windshield Glass
    G10453825Courtesy of HYUNDAI MOTOR AMERICA
  7. Using the glass holder (A), adjust the windshield glass (B) to fit the alignment marks (C) on the body and lightly push the windshield glass to make the edges fully seated on the bonding surface of body.
    Fig 5: Adjusting Windshield Glass To Alignment Marks On Body
    G10453826Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the A pillar garnish.

    (Refer to "A PILLAR GARNISH ")

  9. Install the cowl top cover.

    (Refer to "COWL TOP COVER ")

  10. Install the lane departure warning system (LDWS) unit.

    (Refer to "LANE KEEPING ASSIST SYSTEM (LKAS) ")

  11. Install the roof side molding.

    (Refer to "ROOF SIDE MOLDING ")

  12. To make sure that the applied sealant is completely hardened, leave the car on a flat surface for at least 4 hours after installing the windshield glass.

    Information 

    • If driving the car is inevitable, drive at a low speed for at least 8 hours.
    • Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the windshield glass.
  13. Conduct a leak testing.

    Information 

    • The leak testing shall be conducted at least 4 hours after the windshield glass installation is completed.
    • Do not directly spray the high-pressure water to the joint area.
  14. In case of water leaks, apply sealant to the water-leaking area.
  15. Install the inside rear view mirror assembly.

    (Refer to "INSIDE REAR VIEW MIRROR ")

  16. Install the front pillar trim.

    (Refer to "FRONT PILLAR TRIM ")

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