Repair Procedures: Installation

1. Install the new O-ring (A).

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2. Install the timing chain cover.
   1. Keep the liquid gasket sealing surfaces (cam carrier, cylinder head, cylinder block, lower crankcase) free from foreign matters, cured sealant, oil, dust, moisture and etc. Spray the cleaner on the sealing surface and wipe it off with a clean cloth.
   2. Apply liquid gasket sealant to an interface between cam carrier, cylinder head, cylinder block and lower crankcase.

      Width:  3 - 5 mm (0.1181 - 0.1969 in.)

      Specification:  LOCTITE 5900H/THREE BOND 1217H or above.

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   3. Apply liquid sealant on timing chain cover. Then, assemble the part within 5 minutes of applying sealant.

      Width 

      Whole section: 2.5 - 3.5 mm (0.0984 - 0.1378 in)

      Section A: 1.5 - 2.5 mm (0.0591 - 0.0984 in)

      Section B: 3.5 - 4.5 mm (0.1378 - 0.1772 in)

      Specification 

      Whole section: THREE BOND 1217H/M or above.

      Section A: THREE BOND 1282B/1216E or above.

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   4. The dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference for assembling the timing chain cover to the exact position.

      Tightening torque 

      Bolt (A, B, C, D): 18.6 - 23.5 N.m

      (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

      Bolt (E, F): 39.2 - 44.1 N.m

      (4.0 - 4.5 kgf.m, 28.9 - 32.5 lb-ft)

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   NOTE:

   • The firing and/or blow out test should not be performed within 30 minutes of assembling the timing chain cover.
3. Replace the front oil seal if necessary.

   (Refer to "FRONT OIL SEAL ")

4. Install the other parts in the reverse order of removal.
5. Refill engine with engine oil.

   (Refer to Lubrication System - "ENGINE OIL ")

6. Fill with engine coolant.

(Refer to Cooling System - "COOLANT ")