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Home >> Infiniti >> 2011 >> QX56 AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Unit Disassembly And Assembly >> Transmission Assembly >> Assembly

Transmission Assembly: Assembly

  1. As shown in the figure, use a drift [22 mm (0.87 in) dia. commercial service tool] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Never reuse manual shaft oil seals.
    • Apply ATF to manual shaft oil seals.
      Fig 1: Identifying Manual Shaft Oil Seals
      G07023206Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring to transmission case. Tighten detent spring bolt to the specified torque.
    Fig 2: Identifying Detent Spring
    G07023207Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Identifying Manual Shaft
    G07023208Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod (1) to manual plate (2).
    Fig 4: Identifying Parking Rod And Manual Plate
    G07023209Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Identifying Manual Plate
    G07023210Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin (1) into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.

      A : Approx. 2 mm (0.08 in) 

      CAUTION: Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.
      Fig 6: Identifying Retaining Pin
      G07023211Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION: Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.
      Fig 7: Identifying Retaining Pin In Transmission Case And Manual Shaft
      G07023212Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install D-rings in reverse brake piston.
    Fig 8: Identifying D-Rings In Reverse Brake Piston
    G07023213Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install reverse brake piston in transmission case.
    Fig 9: Identifying Reverse Brake Piston
    G07023214Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install needle bearing to drum support edge surface.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 10: Identifying Needle Bearing
    G07023215Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install seal rings to drum support.
    Fig 11: Identifying Seal Rings
    G07023216Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install reverse brake spring retainer and reverse brake return spring in transmission case.
    Fig 12: Identifying Spring Retainer And Return Spring
    G07023217Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Set the clutch spring compressor (SST: KV31102400) on reverse brake spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION:
    • Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    • Be careful not to damage snap ring.
      Fig 13: Identifying Clutch Spring Compressor
      G07023218Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install reverse brake drive plates, driven plates, dish plates and retaining plate in transmission case.
    Fig 14: Identifying Reverse Brake Drive Plates, Driven Plates, Dish Plates And Retaining Plate
    G07023219Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check order of plates.
  15. Assemble N-spring.
  16. Install reverse brake retaining plate in transmission case.
    Fig 15: Assembling N-Spring
    G07023220Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install snap ring in transmission case.
    CAUTION: Be careful not to damage snap ring.
    Fig 16: Identifying Snap Ring In Transmission Case
    G07023221Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.

    Specified clearance "A" Standard:  "REVERSE BRAKE CLEARANCE ".

    Retaining plate: Refer to  "REVERSE BRAKE CLEARANCE "

    Fig 17: Measuring Clearance Between Retaining Plate And Snap Ring
    G07023222Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install needle bearing to transmission case.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 18: Identifying Needle Bearing
    G07023223Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install output speed sensor (1) to transmission case. Tighten revolution sensor bolt to the specified torque.
    Fig 19: Assembling N-Spring
    G07023224Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Never subject it to impact by dropping or hitting it.
    • Never disassemble.
    • Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
    • Never place in an area affected by magnetism.
  21. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD) (A) or adapter case (4WD) (B) until it is flush.
    Fig 20: Installing Rear Oil Seal
    G07023225Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Never reuse rear oil seal.
    • Apply ATF to rear oil seal.
  22. Install return spring (1) to parking pawl (2).
    Fig 21: Identifying Return Spring And Parking Pawl
    G07023226Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (4WD).
    Fig 22: Identifying Parking Pawl And Pawl Shaft
    G07023227Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install parking actuator support to rear extension (2WD) or adapter case (4WD).
    Fig 23: Identifying Parking Actuator Support
    G07023228Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install needle bearing (1) to rear extension (2WD) or adapter case (4WD).
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 24: Identifying Needle Bearing
    G07023229Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install rear extension assembly (2WD) or adapter case assembly (4WD) according to the following procedures.
    1. 2WD
      1. Install seal rings (1) to output shaft.
        Fig 25: Identifying Return Spring And Parking Pawl
        G07023230Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install parking gear (1) to output shaft (2).
        Fig 26: Identifying Parking Gear And Output Shaft
        G07023231Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Install output shaft in transmission case.
        CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
        Fig 27: Identifying Output Shaft In Transmission Case
        G07023232Courtesy of NISSAN MOTOR CO., U.S.A.
      4. Install bearing race to output shaft.
        Fig 28: Identifying Bearing Race In Output Shaft
        G07023233Courtesy of NISSAN MOTOR CO., U.S.A.
      5. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.

        Sealant starting point and endpoint (A) : Start and finish point shall be in the center of two bolts. 

        Overlap width of sealant starting point and endpoint (B) : 3 - 5 mm (0.12 - 0.20 in) 

        Sealant width (C) : 1.0 - 2.0 mm (0.04 - 0.08 in) 

        Sealant height (C) : 0.4 - 1.0 mm (0.016 - 0.04 in) 

        CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
        Fig 29: Applying Sealant
        G07023234Courtesy of NISSAN MOTOR CO., U.S.A.
      6. Install rear extension assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 30: Identifying Rear Extension Assembly
        G07023235Courtesy of NISSAN MOTOR CO., U.S.A.
      7. Tighten rear extension assembly bolts to the specified torque.
        Fig 31: Identifying Bracket
        G07023236Courtesy of NISSAN MOTOR CO., U.S.A.
    2. 4WD 
      1. Install seal rings (1) to output shaft.
        Fig 32: Installing Seal Rings To Output Shaft
        G07023237Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install parking gear (1) to output shaft (2).
        Fig 33: Installing Parking Gear To Output Shaft
        G07023238Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Install output shaft in transmission case.
        CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
        Fig 34: Identifying Output Shaft In Transmission Case
        G07023239Courtesy of NISSAN MOTOR CO., U.S.A.
      4. Install bearing race to output shaft.
        Fig 35: Identifying Bearing Race In Output Shaft
        G07023240Courtesy of NISSAN MOTOR CO., U.S.A.
      5. Install gasket onto transmission case.
        CAUTION:
        • Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
        • Never reuse gasket.
          Fig 36: Identifying Gasket Onto Transmission Case
          G07023241Courtesy of NISSAN MOTOR CO., U.S.A.
      6. Install adapter case assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.
        Fig 37: Identifying Adapter Case Assembly To Transmission Case
        G07023242Courtesy of NISSAN MOTOR CO., U.S.A.
      7. Tighten adapter case assembly bolts to the specified torque.
        Fig 38: Identifying Adapter Case Assembly Bolts
        G07023243Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install needle bearing in drum support.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 39: Identifying Needle Bearing
    G07023244Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 40: Identifying Direct Clutch Assembly
    G07023245Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install high and low reverse clutch assembly in direct clutch.
    Fig 41: Identifying High And Low Reverse Clutch Assembly
    G07023246Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Align the drive plate using a flat-bladed screwdriver.
    Fig 42: Aligning Drive Plate
    G07023247Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install high and low reverse clutch hub, mid sun gear assembly, and rear sun gear assembly as a unit.
    Fig 43: Identifying High And Low Reverse Clutch Hub
    G07023248Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.
    Fig 44: Checking Portion Of High And Low Reverse Clutch Drum
    G07023249Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install needle bearing in rear carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 45: Identifying Needle Bearing In Rear Carrier Assembly
    G07023250Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race in rear carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 46: Identifying Bearing Race In Rear Carrier Assembly
    G07023251Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Install rear carrier assembly in direct clutch drum.
    Fig 47: Identifying Rear Carrier Assembly
    G07023252Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 48: Identifying Needle Bearing
    G07023253Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 49: Identifying Needle Bearing
    G07023254Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install mid carrier assembly in rear carrier assembly.
    Fig 50: Identifying Mid Carrier Assembly In Rear Carrier Assembly
    G07023255Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install seal rings (1) to input clutch assembly.
    Fig 51: Identifying Seal Rings
    G07023256Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install needle bearing (1) to front carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 52: Identifying Needle Bearing
    G07023257Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Install input clutch assembly (with front carrier assembly and rear internal gear) (1) to transmission case.
    CAUTION: Check that the needle bearing (2) is securely positioned. If the needle bearing position is misaligned, adjust it to the specified position.
    Fig 53: Identifying Input Clutch Assembly
    G07023258Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install 1st one-way clutch (1) to front brake hub (with under drive carrier) (2).
  42. Check operation of 1st one-way clutch.
    1. Hold 1st one-way clutch.
    2. Check front brake hub for correct locking and unlocking directions.
      Fig 54: Identifying 1St One-Way Clutch
      G07023259Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION: If not shown in figure, check installation direction of 1st one-way clutch.
  43. Install under drive carrier (with 1st one-way clutch) (1) to transmission case.
    Fig 55: Identifying Under Drive Carrier
    G07023260Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install snap ring (1) to transmission case.
    CAUTION: Be careful not to damage snap ring.
    Fig 56: Identifying Snap Ring
    G07016111Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install front brake retaining plate (thin) (1), front brake drive plates (2), front brake driven plate (3), and front brake retaining plate (thick) (4) to transmission case.
    CAUTION: Check order of plates.
    Fig 57: Identifying Front Brake Retaining Plate
    G07023262Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install needle bearing (1) to under drive carrier assembly.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 58: Identifying Needle Bearing
    G07016109Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install under drive sun gear (1) to under drive carrier assembly.
    Fig 59: Identifying Under Drive Sun Gear
    G07016107Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Adjustment of total end play "T".
    • Measure clearance between bearing race (1) and oil pump cover (2).
    • Select proper thickness of bearing race so that end play is within specifications.
      Fig 60: Measuring Clearance Between Bearing Race And Oil Pump Cover
      G07013680Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Measure dimensions "K" and "L", and calculate dimension "J".
      Fig 61: Measuring Dimensions K And L, And Calculate Dimension J
      G07023266Courtesy of NISSAN MOTOR CO., U.S.A.

      "J" : Distance between the oil pump fitting surface of transmission case and the needle bearing mating surface of under drive sun gear. 

      J = K - L 

      1. Measure dimension "K" between the converter housing fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
        CAUTION: Never change the straight edge installation position before the completion of "L" measurement.
        Fig 62: Measuring Dimension K Between Converter Housing Fitting Surface Of Transmission Case
        G07013682Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
      3. Measure dimension "K" and "L" in at least three places, and take the average.
      4. Calculate dimension "J".

        J = K - L 

        Fig 63: Measuring Dimension L Between Converter Housing Fitting Surface Of Transmission Case And Oil Pump Fitting
        G07013683Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Measure dimensions "M1" and "M2", and calculate dimension "M".
      Fig 64: Measuring Dimensions M1 And M2, And Calculate Dimension M
      G07023269Courtesy of NISSAN MOTOR CO., U.S.A.

      "M" : Distance between the transmission case fitting surface of oil pump and the needle bearing on oil pump. 

      M = M1- M2 

      1. Place bearing race (1) and needle bearing (2) on oil pump assembly (3).
        Fig 65: Identifying Bearing Race And Needle Bearing On Oil Pump Assembly
        G07013685Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.
        CAUTION: Measure dimension "M1" in at least three places, and take the average.
        Fig 66: Measuring Dimension M1 Between Transmission Case Fitting Surface Of Oil Pump And End Of Oil Pump
        G07023271Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.
        CAUTION: Measure dimension "M2" in at least three places, and take the average.
        Fig 67: Measuring Dimension M2 Between Needle Bearing On Oil Pump And End Of Oil Pump
        G07023272Courtesy of NISSAN MOTOR CO., U.S.A.
      4. Calculate dimension "M".

        M = M1- M2 

    3. Adjust total end play "T".
      Fig 68: Checking End Play
      G07023273Courtesy of NISSAN MOTOR CO., U.S.A.

      T = J - M 

      Total end play "T" : Refer to  "TOTAL END PLAY ".

      • Select proper thickness of bearing race so that total end play is within specifications.

        Bearing races : Refer to  "TOTAL END PLAY ".

  49. Adjustment of front brake clearance "C".
    • Measure clearance between front brake piston (1) and front brake retaining plate (2).
    • Select proper thickness of front brake retaining plat so that clearance is within specifications.
      Fig 69: Measuring Clearance Between Front Brake Piston And Front Brake Retaining Plate
      G07013689Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Measure dimensions "O" and "P", and calculate dimension "N".
      Fig 70: Measuring Dimensions O And P, And Calculate Dimension N
      G07023275Courtesy of NISSAN MOTOR CO., U.S.A.

      "N" : Distance between the oil pump fitting surface of transmission case and the front brake retaining plate. 

      N = O - P 

      1. Measure dimension "O" between the converter housing fitting surface of transmission case and the front brake retaining plate.
        CAUTION: Never change the straight edge installation position before the completion of "P" measurement.
        Fig 71: Measuring Dimension O Between Converter Housing Fitting Surface Of Transmission Case And Front Brake Retaining Plate
        G07023276Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
      3. Fig 72: Measuring Dimension P Between Converter Housing Fitting Surface Of Transmission Case And Oil Pump Fitting Surface Of Transmission Case
        G07023277Courtesy of NISSAN MOTOR CO., U.S.A.
      4. Measure dimension "O" and "P" in at least three places, and take the average.
      5. Calculate dimension "N".

        N = O - P 

    2. Measure dimensions "Q1" and "Q2", and calculate dimension "Q".
      Fig 73: Measuring Dimensions Q1 & Q2
      G07023278Courtesy of NISSAN MOTOR CO., U.S.A.

      "Q" : Distance between the transmission case fitting surface of oil pump and the front brake piston. 

      Q = Q1- Q2 

      1. Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.
        Fig 74: Measuring Dimension Q1 Between Transmission Case Fitting Surface Of Oil Pump And Straightedge On Front Brake Piston
        G07023279Courtesy of NISSAN MOTOR CO., U.S.A.
        CAUTION: Measure dimension "M2" in at least three places, and take the average.
      2. Measure dimension "Q2" of the straightedge.
        Fig 75: Measuring Dimension Q2 Of Straightedge
        G07023280Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Calculate dimension "Q".

        Q = Q1- Q2 

    3. Adjust front brake clearance "C".
      Fig 76: Checking Front Brake Clearance
      G07023281Courtesy of NISSAN MOTOR CO., U.S.A.

      C = N - Q 

      Front brake clearance "C" : Refer to  "FRONT BRAKE CLEARANCE ".

      • Select proper thickness of retaining plate so that front brake clearance is within specifications.

        Retaining plate : Refer to  "FRONT BRAKE CLEARANCE ".

  50. Remove under drive sun gear (1) from under drive carrier assembly.
    Fig 77: Identifying Under Drive Sun Gear
    G07016107Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install needle bearing (1) to under drive sun gear.
    CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".
    Fig 78: Identifying Needle Bearing
    G07023140Courtesy of NISSAN MOTOR CO., U.S.A.
  52. Install O-ring (1) to oil pump assembly.
    Fig 79: Identifying O-Ring
    G07023136Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Install seal ring (1) to oil pump assembly.
    Fig 80: Identifying Seal Ring
    G07023138Courtesy of NISSAN MOTOR CO., U.S.A.
  54. Install bearing race (1) to oil pump assembly.
    Fig 81: Identifying Bearing Race
    G07016105Courtesy of NISSAN MOTOR CO., U.S.A.
  55. Install under drive sun gear (with needle bearing) (1) to oil pump assembly (2).
    Fig 82: Identifying Under Drive Sun Gear
    G07013702Courtesy of NISSAN MOTOR CO., U.S.A.
  56. Install oil pump assembly (with under drive sun gear) to transmission case.
    CAUTION: Apply ATF to oil pump bearing.
    Fig 83: Identifying Oil Pump Assembly
    G04876217Courtesy of NISSAN MOTOR CO., U.S.A.
  57. Apply recommended sealant to oil pump assembly as shown in the figure.
    Fig 84: Applying Sealant To Oil Pump Assembly
    G07023289Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.
  58. Tighten oil pump bolts to the specified torque.
    CAUTION: Apply ATF to oil pump bushing.
    Fig 85: Applying ATF To Oil Pump Bushing
    G07013606Courtesy of NISSAN MOTOR CO., U.S.A.
  59. Install O-ring to input clutch assembly.
    Fig 86: Identifying O-Ring
    G07023291Courtesy of NISSAN MOTOR CO., U.S.A.
  60. Install converter housing to transmission case, and tighten converter housing bolts to the specified torque.
    Fig 87: Installing Converter Housing To Transmission Case
    G07023132Courtesy of NISSAN MOTOR CO., U.S.A.
  61. Connect TCM connector (A).
    Fig 88: Identifying TCM Connector
    G07016135Courtesy of NISSAN MOTOR CO., U.S.A.
  62. Install joint connector (1) to the control valve & TCM.
    CAUTION: Apply ATF to O-ring of joint connector.
    Fig 89: Applying ATF To O-Ring Of Joint Connector
    G07023294Courtesy of NISSAN MOTOR CO., U.S.A.
  63. Install the control valve & TCM (1) to transmission case.
    Fig 90: Identifying Control Valve
    G07016133Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Make sure that input speed sensor securely installs input speed sensor holes (A).
    • Hang down output speed sensor harness toward outside so as not to disturb installation of the control valve & TCM.
    • Adjust A/T assembly harness connector of the control valve & TCM to terminal hole of transmission case.
      Fig 91: Identifying Input Speed Sensor Holes
      G07013524Courtesy of NISSAN MOTOR CO., U.S.A.
    • Assemble it so that manual valve cutout is engaged with manual plate projection.
      Fig 92: Identifying Manual Valve With Manual Plate Projection
      G04876230Courtesy of NISSAN MOTOR CO., U.S.A.
  64. Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E) to the specified torque before tightening the other than bolts.
    Fig 93: Identifying Bolts And Clip
    G07023298Courtesy of NISSAN MOTOR CO., U.S.A.
    BOLT SPECIFICATION

    Bolt symbol Length mm (in) Number of bolts
    A 43 (1.69) 3
    B 40 (1.57) 2
    C 54 (2.13) 6
    D 50 (1.97) 2
    E(1) 50 (1.97) 1
    (1) Reamer bolt
  65. Connect output speed sensor connector (A).
  66. Engage output speed sensor harness with terminal clips ().
    Fig 94: Identifying Output Speed Sensor Connector
    G07013520Courtesy of NISSAN MOTOR CO., U.S.A.
  67. Pull down joint connector (1).
    CAUTION: Be careful not to damage connector.
    Fig 95: Identifying Down Joint Connector
    G07013715Courtesy of NISSAN MOTOR CO., U.S.A.
  68. Install snap ring (1) to joint connector (2).
    Fig 96: Identifying Snap Ring
    G07013716Courtesy of NISSAN MOTOR CO., U.S.A.
  69. Install magnets (1) in oil pan.
  70. Install oil pan gasket to transmission case.
    CAUTION:
    • Never reuse oil pan gasket.
    • Install it in the direction to align hole positions.
    • Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
      Fig 97: Identifying Magnets
      G07023049Courtesy of NISSAN MOTOR CO., U.S.A.
  71. Install oil pan (2) and clips (1) to transmission case.
    Fig 98: Identifying Oil Pan And Clips
    G07023303Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Be careful not to pinch harnesses.
    • Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
  72. Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque.
    Fig 99: Identifying Oil Pan Mounting Bolts
    G07023304Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Never reuse oil pan mounting bolts.
  73. Install drain plug to oil pan. Tighten drain plug to the specified torque.
    CAUTION: Never reuse drain plug gasket.
  74. Pour ATF into torque converter.
    • Approximately 2 liter (2-1/8 US qt, 1-3/4 lmp qt) of ATF is required for a new torque converter. 
    • When reusing old torque converter, add the same amount of ATF as was drained. 
      Fig 100: Identifying ATF Into Torque Converter
      G04876241Courtesy of NISSAN MOTOR CO., U.S.A.
  75. Install torque converter while aligning notches of torque converter with notches of oil pump.
    CAUTION: Install torque converter while rotating it.
    Fig 101: Identifying Torque Converter
    G04876017Courtesy of NISSAN MOTOR CO., U.S.A.
  76. Measure dimension "A" to make sure that torque converter is in proper position.
    Fig 102: Identifying Torque Converter Position
    G07023307Courtesy of NISSAN MOTOR CO., U.S.A.

    Dimension "A" : Refer to  "TORQUE CONVERTER ".