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Home >> Isuzu >> 2004 >> Axiom Base, RWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case Tod >> Transfer Cover Assembly >> Disassembly

Transfer Cover Assembly: Disassembly

  1. Using a precision screwdriver or a suitable tool, push down the lock to unlatch the terminal for the coil assembly, and pull the terminal out.
    NOTE: Use care to prevent damage to harness terminal and connector.
    Fig 1: Removing Terminal Out
    G02787755Courtesy of ISUZU MOTOR CO.
  2. Remove the coil assembly set nuts (3 pieces) and coil assembly from the transfer cover.
    Fig 2: Removing Coil Assembly
    G02805437Courtesy of ISUZU MOTOR CO.
  3. Using snap ring pliers, remove the snap ring from the transfer cover.
    Fig 3: Removing Snap Ring From Transfer Cover
    G02805438Courtesy of ISUZU MOTOR CO.
  4. Strike the speed gear and tone wheel with a rod or other appropriate tool from the rear side of the transfer cover assembly, and remove the ball bearing, speed gear and tone wheel.
    NOTE: Use care to prevent damage to the speed gear teeth.
    Fig 4: Striking Speed Gear And Tone Wheel With A Rod
    G02787758Courtesy of ISUZU MOTOR CO.
  5. Using the bearing remover J-42805 and slide hammer J-2619-01, remove the ball bearing of the front output shaft from the transfer cover.
Fig 5: Removing Ball Bearing Of Front Output Shaft From Transfer Cover
G02805440Courtesy of ISUZU MOTOR CO.