Charging Systems: Alternators: Overhaul: Disassembly
- Remove the shaft nut and washer, use gear puller to remove fan assembly. Extract drive key from shaft. Remove brushes together with washers, insulating cover, cork gasket and jumper leads after removing the two field terminal nuts.
- Remove four screws securing the plastic brush holder housing assembly and detach the assembly from slip-ring end housing. Remove three Nyloc nuts and through bolts which hold the unit together. With a brass drift held against the end of rotor shaft gently tap the drift with a hammer and remove slip-ring end housing and stator.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- To disconnect stator from slip-ring end housing, remove three A.C. terminal nuts and stator connections and separate stator from housing with a lead or hide mallet. Using an arbor type press or gear puller remove rotor from the drive end housing.