lemon-mirror:
Home >> Jeep >> 2005 >> Wrangler X, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel Delivery >> Fuel Pump Module >> Installation

Fuel Pump Module: Installation

CAUTION: Whenever the fuel pump module is serviced, the rubber seal (gasket) must be replaced.
Fig 1: Fuel Pump Module Location
GC0010080Courtesy of DAIMLERCHRYSLER CORP.
1 - 1/2" BREAKER BAR
2 - TOP OF FUEL TANK (TYPICAL)
3 - SPECIAL TOOL #9340
4 - FUEL PUMP MODULE (TYPICAL)
5 - MODULE LOCK RING
  1. Using a new seal (gasket), position fuel pump module into opening in fuel tank.
  2. Position lockring (5) over top of fuel pump module. See Fig 1.
  3. Rotate module until embossed alignment arrow points to center alignment mark. This step must be performed to prevent float from contacting side of fuel tank. Also be sure fuel fitting on top of pump module is pointed to front of vehicle.
  4. Install Special Tool 9340 (3) to lockring.
  5. Install 1/2 inch drive breaker (1) into Special Tool 9340 (3).
  6. Tighten lockring (clockwise) until all seven notches have engaged.
  7. Install fuel tank. Refer to FUEL TANK  for Installation.