Filter-Diesel Particulate: Operation

The NO2 molecules in the exhaust temperature range of 300 - 450°C (572 °F - 842°F) regenerate the Diesel Particulate Filter (DPF), which is passive regeneration. If the passive regeneration cannot keep up with the build up of soot in the DPF, the ECM will actively regenerate the DPF to burn off the soot. Residue remains inside the DPF in the form of non burnable ash. Ash comes from the oils and other materials that are trapped in the oils and are present in the soot. Ash is not eliminated by the regeneration cycle. Excessive ash accumulation requires the replacement of the DPF. The DPF uses a silicon carbide wall-flow monolith with a platinum coating to trap particulates.

The monolith contains a large number of square parallel channels, which run in the axial direction and are separated by thin porous walls. The channels are alternatively open at one end, but plugged at the other. The exhaust gases flow through the walls and escape through the pores in the wall material. Particulates, however, are too large to escape and are trapped in the monolith walls. The Engine Control Module (ECM) starts the regeneration of the DPF if the soot load exceeds a performance map value.

The ECM determines the load condition of the DPF based upon the engine operating points and the exhaust gas pressure upstream and downstream of the DPF. A pressure differential sensor provides the pressure input to the ECM. During the regeneration process, the ECM raises the temperature in the DPF to burn off the soot accumulated. Under normal operation, the engine does not produce enough heat to oxidize the soot inside the DPF. This process requires temperatures above 550 °C (1,022 °F).

The ECM calculates the ash mass stored in the DPF by using total fuel consumption, which has a strong correlation with oil consumption.