Fan, Cooling: Removal: Diesel

Fig 1: Engine Cover

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Disconnect the negative battery cable.
Remove the engine cover (1).

Fig 2: Cooling Fan Module & Harness Connector
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Disconnect the cooling fan module harness connector (1).

Fig 3: MAF Sensor Harness Connector
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Remove the breather hose (2) from breather tube.
Disconnect the Closed Crankcase Ventilation (CCV) heater wire harness connector (4).

Fig 4: Turbocharger Inlet Hose & Clamp
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Loosen clamps (4, 6) and remove the turbocharger inlet tube (5).
Remove the bolts that secure the cooling fan assembly to the radiator.
Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .

Fig 5: Removing/Installing Starter
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Remove bolts (3) and the belly pan (2).

Fig 6: Left Charge Air Cooler (CAC) & Hose
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Disconnect the left Charge Air Cooler (CAC) hose (1) from cooler (2).

Fig 7: CAC Tube-To-Engine Nut
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Remove nut (1) securing CAC tube (2) to engine.
Lower the vehicle.

Fig 8: EGR Air Flow Control Valve Inlet Tube, CAC Tube Wire Retainer & CAC Hose
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Unlock CAC tube wire retainer (2).
Separate the CAC hose (3) at from EGR air flow control valve inlet tube (1).
Raise the vehicle.
Using care, lift the fan slightly upward.

Fig 9: Cooling Fan Assembly
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Tilt the cooling fan down to allow for the upper mounting tab to clear the upper radiator hose.
Remove the fan assembly from the vehicle.