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Charging System (Service Information): Generator: Installation: Diesel

Fig 1: Identifying Upper Generator Mounting Bolt & Generator
GC0138473Courtesy of CHRYSLER GROUP, LLC
  1. Install the generator (1). Tighten bolt finger tight.
    Fig 2: Identifying Generator Mounting Retainer
    GC0138467Courtesy of CHRYSLER GROUP, LLC
  2. Install the bottom generator mounting retainer (2). Tighten upper and lower bolts to 28 N.m (21 ft. lbs.).
    Fig 3: Identifying Electrical Connector
    GC0138472Courtesy of CHRYSLER GROUP, LLC
  3. Install the B+ cable. Tighten nut (2) to 10 N.m (89 in. lbs.).
  4. Connect the generator field wire harness connector (1).
    Fig 4: Identifying Upper Radiator Hose
    GC0138471Courtesy of CHRYSLER GROUP, LLC
  5. Connect the upper radiator hose (1) to the radiator.
    Fig 5: A/C Compressor-R & I
    GC0082737Courtesy of CHRYSLER GROUP, LLC
  6. Install the A/C compressor (1). Tighten bolts (2) to 25 N.m (18 ft. lbs.).
    Fig 6: Upper Core Support Seal Push Pins & Radiator Core Support Bolts
    GC0137790Courtesy of CHRYSLER GROUP, LLC
  7. Install the radiator core support.
    Fig 7: Identifying Power Steering Reservoir
    GC0138470Courtesy of CHRYSLER GROUP, LLC
  8. Position the power steering reservoir (2) and securely tighten the bolt (1).
    Fig 8: Identifying Hood Release Cable
    GC0138469Courtesy of CHRYSLER GROUP, LLC
  9. Connect the hood release cable (2).
    Fig 9: Identifying Radiator Support Shroud
    GC0138468Courtesy of CHRYSLER GROUP, LLC
  10. Install the radiator support shroud.
    Fig 10: Identifying Main Drive Belt
    GC0137780Courtesy of CHRYSLER GROUP, LLC
  11. Install the serpentine belt (3). Refer to BELT, SERPENTINE, INSTALLATION .
  12. Evacuate and fill the cooling system. Refer to STANDARD PROCEDURE .
    Fig 11: Identifying Bolts & Belly Pan
    GC0138465Courtesy of CHRYSLER GROUP, LLC
  13. If equipped, install the belly pan.
  14. Connect the negative battery cable.
    Fig 12: Identifying Air Inlet Tube
    GC0138466Courtesy of CHRYSLER GROUP, LLC
  15. Install the air inlet tube (2).