lemon-mirror:
Home >> Kia >> 2001 >> Rio Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul >> Brake Band >> Reassembly

Brake Band: Reassembly

NOTE: Install spring exactly in direction shown in Fig 1 .
  1. Install orifice valve, orifice check spring, and orifice holder as shown in Fig 1 .
    Fig 1: Installing Orifice Valve, Check Spring & Holder
    G02705660
  2. Install orifice assembly and washer to transaxle case.
    Fig 2: Installing Orifice Assembly & Washer To Transaxle Case
    G02705661
  3. Tighten orifice assembly using a hexagonal wrench.

    Tightening torque: 29-39 lb-ft. (40-53 N.m, 4.0~5.0 kg/cm 2  ) 

  4. Install band strut.
  5. Install 2-4 brake band.
  6. Apply ATF to new O-rings and install them to servo piston.

    D-ring inner diameter: 

    Piston stem side: 2.303 in. (58.5 mm) 

    Servo retainer side: 1.157 in. (29.4 mm) 

    Fig 3: Installing Servo Piston O-Rings
    G02705662
  7. Insert piston stem into servo piston and secure it with a new spring clip.
    Fig 4: Securing Piston Stem In Piston With Spring Clip
    G02705663
  8. Apply ATF to new O-ring and install it to servo retainer.

    O-ring inner diameter: 2.587 in. (65.7 mm) 

    Fig 5: Installing O-Ring On Servo Retainer
    G02705664
  9. Assemble servo piston and servo retainer.
    NOTE: Do not install servo piston and retainer into transaxle case at this time.
    Fig 6: Assembling Servo Piston & Servo Retainer
    G02705665
  10. Install snap ring.