lemon-mirror:
Home >> Kia >> 2004 >> Amanti >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.5L Engine >> General >> Specification >> Notes

3.5L Engine: General: Specification: Notes

GENERAL SPECIFICATIONS

Description Specification (3.5) Limit
General 
Type V - type, DOHC  
Number of cylinders 6  
Bore 93.0 mm (3.6614 in.)  
Stroke 85.8 mm (3.3779 in.)  
Total displacement 3,497 cc  
Compression ratio 10.0:1  
Firing order 1-2-3-4-5-6  
Valve timing 
Intake vlave Opens (BTDC)- 16.5°  
Closes (ABDC) 55.5°  
Exhaust valve Opens (BBDC) 48.5°  
Closes (ATDC) 15.5°  
Camshaft 
Cam height Intake 35.098 - 35.298 mm (1.3818 - 1.3897 in.)  
Exhaust 34.81 - 35.01 mm (1.3705 - 1.3783 in.)  
Journal diameter 25.951 - 25.970 mm (1.0220 - 1.0224 in.)  
Bearing oil clearance 0.05 - 0.09 mm (0.0007 - 0.0024 in.)  
End play 0.1 - 0.15 mm (0.0039 - 0.0059 in.)  
Cylinder head 
Flatness of gasket surface Max. 0.03 mm (0.0012 in.) 0.05 mm (0.0020 in)
Flatness of maunting surface Intake Max. 0.10 mm (0.0039 in.) 0.10 mm (0.0039 in)
Exhaust Max. 0.15 mm (0.0059 in.) 0.15 mm (0.0059 in)
Valve guide hole diameter 0.05 (0.002) OS 12.05 - 12.068 mm (0.474 - 0.475 in.)  
0.25 (0.010) OS 12.25 - 12.268 mm (0.482 - 0.483 in.)  
0.50 (0.020) OS 12.50 - 12.518 mm (0.492 - 0.493 in.)  
Intake valve seat ring hole diameter 0.3 (0.012) OS 36.30 - 36.325 mm (1.429 - 1.430 in.)  
0.6 (0.024) OS 36.60 - 36.625 mm (1.441 - 1.442 in.)  
Exhaust valve seat ring hole diameter 0.3 (0.012) OS 33.30 - 33.325 mm (1.311 - 1.312 in.)  
0.6 (0.024) OS 33.60 - 33.625 mm (1.323 - 1.324 in.)  
Valve 
Overall length Intake 106.28 mm (4.184 in.) 105.78 mm (4.164 in.)
Exhaust 105.4 mm (4.150 in.) 104.9 mm (4.130 in.)
Stem diameter Intake 6.565 - 6.580 mm (0.258 - 0.259 in.)  
Exhaust 6.530 - 6.550 mm (0.257 - 0.258 in.)  
Face angle 45° -45.5°  
Margin Intake 1.0 mm (0.0394 in.) 0.5 mm (0.0197 in.)
Exhaust 1.5 mm (0.059 in.) 0.8 mm (0.0315 in.)
Clearance (stem-to-guide) Intake 0.02 - 0.05 mm (0.0009 - 0.0020 in.) 0.1 mm (0.0039 in.)
Exhaust 0.05 - 0.085 mm (0.0020 - 0.0033 in.) 0.15 mm (0.0059 in.)
Valve spring 
Free height 46.4 mm (1.8268 in.) 45.4 mm (1.787 in.)
Load 24.0 kg / 37.9 mm (53 lb /1.492 in.) -
Out of squareness Max 2°
Piston 
Diameter (Standard) 92.97 - 92.98 mm (3.6602 - 3.6606 in)  
Clearance (Piston-to-cylinder) 0.03 - 0.05 mm (0.0012 - 0.0020 in)  
Ring groove width No.1 1.530 - 1.550 mm (0.0602 - 0.0610 in)  
No.2 1.510 - 1.530 mm (0.0594 - 0.0602 in)  
Oil 3.010 - 3.030 mm (0.1185 - 0.1193 in)  
Piston for service 0.25 mm (0.010 in), 0.50 mm (0.020 in) Oversize  
Piston ring 
Number of rings per piston 3  
Compression ring 2  
Oil ring 1  
Compression ring type No.1 Barrel type, steel  
No.2 Taper type, special cast iron  
Oil ring type 3-piece type  
Ring end gap No.1 0.20 - 0.30 mm (0.0079 - 0.0118 in) 0.8 mm (0.0315 in)
No.2 0.45 - 0.60 mm (0.0177 - 0.0236 in.) 0.8 mm (0.0315 in)
Oil ring side rail 0.2 - 0.7 mm (0.0079 - 0.0276 in.) 1.0 mm (0.0394 in)
Ring side clearance No.1 0.04 - 0.08 mm (0.0016 - 0.0031 in.) 0.1 mm (0.0039 in)
No.2 0.02 - 0.06 mm (0.0008 - 0.0024 in.) 0.1 mm (0.0039 in)
Ring for service 0.25 mm (0.010 in.), 0.50 mm (0.020 in.) Oversize  
Connecting rod 
Side clearance (Big end) 0.10 - 0.25 mm (0.0039 - 0.0098 in.)  
Bend 0.05 mm or less/100 mm (0.0020 in. or less/3.937 in.)  
Twist 0.1 mm or less/100 mm (0.0039 in. or less/3.937 in.)  
Bearing Oil clearance 0.022 - 0.040 mm (0.0009 - 0.0016 in.) 0.1 mm (0.0039 in.)
Pin diameter 21.974 - 21.985 mm (0.8651 - 0.8655 in.)  
Crankshaft 
Journal O.D. 63.982 - 64.00 mm (2.519 - 2.5197 in.)  
Pin O.D. 54.982 - 55.00 mm (2.165 - 2.1653 in.)  
Out - of - roundness of journal and pin Max. 0.03 mm (0.0012 in.)  
Taper of journal and pin Max. 0.005 mm (0.0002 in.)  
End play 0.05 - 0.25 mm (0.002 - 0.0098 in.) 0.3 mm (0.012 in.)
Main bearing Oil clearance 0.018 - 0.036 mm (0.0007 - 0.0014 in.)  
Cylinder block 
Cylinder bore 93 mm (3.661 in.)  
Flatness of gasket surface Max. 0.05 mm (0.002 in.)  
Out - of - round and taper Max. 0.02 mm (0.0008 in.) 0.05 mm (0.002 in)
Oil pump 
Side clearance Body clearance 0.100 - 0.181 mm (0.0039 - 0.0071 in.)  
Side clearance 0.040 - 0.095 mm (0.0016 - 0.0037 in.)  
Tip clearance 0.06 - 0.018 mm (0.0024 - 0.0071 in.)  
Relief spring 
Free length 46.3 mm (1.823 in.)  
Load 6.9 kg/39.1 mm (15.2 lb. /1.54 in.)  
Oil filter type  Cartridge, full flow  
Engine oil pressure  80 kPa (0.8 kg/cm2 , 11.4 psi) or more (at idle)
[Conditions : Oil temperature is 90 to 100°C (194 to 212°F)]
 
 
 
Cooling method  Engine coolant cooling, forced circulation with electric fan  
 
Cooling system 
Quantity 10.2 lit (10.78 U.S.qts., 8.9 lmp.qts)  
Thermostat 
Type Wax pellet type with jiggle valve  
Normal opening temperature 82°C (179.6°F)  
Opening temperature range 80°C - 84°C (176 - 183.2°F)  
Wide open temperature 95°C (203°F)  
Radiator cap 
Main valve opening pressure 86.1 - 124.5 kPa (0.98 - 1.27 kg/cm2 , 13.94 - 18.06 psi)  
 
Main valve closing pressure 83.4 kPa (0.85 kg/cm2 , 12.1 psi)  
Vacuum valve opening pressure - 6.86 kPa (- 0.07 kg/cm2 -1.00 psi)  
Air cleaner 
Type Dry type  
Element Unwoven cloth type  
Exhaust pipe 
Muffler Expansion resonance type  
Suspension system Rubber hangers