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Charging Systems: Generator: Disassembly

Fig 1: Exploded View Of Generator
G00903331Courtesy of KIA MOTORS AMERICA, INC.
  1. Remove the generator cover using a screwdriver or equivalent.
    Fig 2: Removing The Generator Cover
    G00903332Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the 3 mounting bolts, detach the brush holder assembly.
    Fig 3: Detaching The Brush Holder Assembly
    G00903333Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the nut, pulley and spacer.
    Fig 4: Removing The Nut, Pulley And Spacer
    G00903334Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Put on gloves to protect hands during working.
    CAUTION: Cutting the stator coil lead line connecting to the rectifier may damage the generator because the rectifier and the stator coil lead line are soldered together. So, do not disassemble further. See Fig 1 for further disassembly.
    Fig 5: Cutting The Stator Coil Lead Line
    G00903335Courtesy of KIA MOTORS AMERICA, INC.