Disassembly & Reassembly

Fig 1: Exploded View Of Generator

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Remove the generator cover using a screwdriver or equivalent.

Fig 2: Removing The Generator Cover
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After loosening the 3 mounting bolts, detach the brush holder assembly.

Fig 3: Detaching The Brush Holder Assembly
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Remove the nut, pulley and spacer.

Fig 4: Removing The Nut, Pulley And Spacer
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NOTE: Put on gloves to protect hands during working.

CAUTION: Cutting the stator coil lead line connecting to the rectifier may damage the generator because the rectifier and the stator coil lead line are soldered together. So, do not disassemble further. See Fig 1 for further disassembly.

Fig 5: Cutting The Stator Coil Lead Line
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Reassembly is the reverse of disassembly.