lemon-mirror:
Home >> Kia >> 2004 >> Sorento EX, RWD >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.5L Engine >> General Information >> Specifications >> Notes

General Information: Specifications: Notes

GENERAL SPECIFICATIONS

Description Specification Limit
General     
Type V-type, DOHC  
Number of Cylinders 6  
Bore 93 mm (3.661 in.)  
Stroke 85.8 mm (3.3779 in.)  
Total displacement 3497 cc  
Compression ratio 10.0  
Firing order 1 - 2 - 3 - 4 - 5 - 6  
Idle R.P.M 800 ± 100  
Ignition timing at idling speed BTDC 10° ± 2°  
Valve timing     
Intake valve    
Opens (BTDC) 11.5°  
Closes (ABDC) 60.5°  
Exhaust valve    
Opens (BBDC) 43.5°  
Closes (ATDC) 20.5°  
Camshaft     
Drive mechanism Cogged type belt  
Cam height intake 35.098 - 35.298 mm (1.3818 - 1.3897 in.)  
Cam height exhaust 34.81 - 35.01 mm (1.3705 - 1.3783 in.)  
Journal diameter 25.951 - 25.970 mm (1.0220 - 1.0224 in.)  
Bearing oil clearance 0.05 - 0.09 mm (0.0007 - 0.0024 in.)  
End play 0.1 - 0.15 mm (0.0039 - 0.0059 in.)  
Cylinder head     
Flatness of gasket surface Max. 0.03 mm (0.0012 in.)  
Flatness of maunting    
Surface    
Intake Max. 0.10 mm (0.0039 in.)  
Exhaust Max. 0.15 mm (0.0059 in.)  
Valve guide hole diameter    
0.05 (0.002) O.S. 12.05 - 12.068 mm (0.474 - 0.475 in.)  
0.25 (0.010) O.S. 12.25 - 12.268 mm (0.482 - 0.483 in.)  
0.50 (0.20) O.S. 12.50 - 12.518 mm (0.492 - 0.493 in.)  
Intake valve seat ring hole diameter    
0.3 (0.012) O.S. 36.30 - 36.325 mm (1.429 - 1.430 in.)  
0.6 (0.024) O.S. 36.60 - 36.625 mm (1.441 - 1.442 in.)  
Exhaust valve seat ring hole diameter    
0.3 (0.012) O.S. 33.30 - 33.325 mm (1.311 - 1.312 in.)  
0.6 (0.024) O.S. 33.60 - 33.625 mm (1.323 - 1.324 in.)  
Valve     
Overall length    
Intake 106.28 mm (4.184 in.) 105.78 mm (4.165 in.)
Exhaust 105.4 mm (4.150 in.) 104.9 mm (4.130 in.)
Stem diameter    
Intake 6.565 - 6.580 mm (0.258 - 0.259 in.)  
Exhaust 6.530 - 6.550 mm (0.257 - 0.258 in.)  
Face angle 45° - 45.5°  
Margin    
Intake 1.0 mm (0.0394 in.) 0.5 mm (0.0197 in.)
Exhaust 1.5 mm (0.059 in.) 1.0 mm (0.0394 in.)
Clearance (stem - to - guide)    
Intake 0.02 - 0.05 mm (0.0009 - 0.0020 in.) 0.1 mm (0.0039 in.)
Exhaust 0.05 - 0.085 mm (0.0020 - 0.0033 in.) 0.15 mm (0.0059 in.)
Valve spring     
Free height 46.4 mm (1.8268 in.) 45.4 mm (1.7874 in.)
Lode 24.0 kgf / 37.9 mm (53 lb /1.492 in.) -
Out of squareness Max 2°
Valve guide     
Length    
Intake 45.5 mm (1.7913 in.)  
Exhaust 50.5 mm (1.9882 in.)  
Service oversize 0.05, 0.25, 0.50  
Valve seat contact width    
Intake 0.9 - 1.3 mm (0.035 - 0.051 in.)  
Exhaust 0.9 - 1.3 mm (0.035 - 0.051 in.)  
Service oversize 0.30, 0.60  
Seat angle    
Intake 20°  
Exhaust 45°  
Piston     
Diameter (Standard) 92.96-92.99 mm (3.6598-3.6610 in.)  
Clearance (Piston-to-cylinder) 0.03 - 0.05 mm (0.0012 - 0.0020 in.)  
Ring groove width    
No. 1 1.53 - 1.55 mm (0.0602 - 0.0610 in.)  
No. 2 1.51 - 1.53 mm (0.0594 - 0.0602 in.)  
Oil ring 3.010 - 3.030 mm (0.1185 - 0.1193 in.)  
Piston for service 0.25 mm (0.010 in.), 0.50 mm (0.020 in.)
0.75 mm (0.030 in.), 1.00 mm (0.040 in.) Oversize
 
     
Piston ring     
Number of rings per piston 3  
Compression ring type 2  
Oil ring 1  
Compression ring type    
No. 1 Barrel type, steel (Inner bevel)  
No. 2 Taper type, special cast iron  
Oil ring type 3-piece type  
Ring end gap    
No. 1 0.2 - 0.3 mm (0.0079 - 0.0118 in.) 0.8 mm (0.0315 in)
No. 2 0.45 - 0.60 mm (0.0177 - 0.0236 in.) 0.8 mm (0.0315 in)
Oil ring side rail 0.2 - 0.7 mm (0.0079 - 0.0276 in.) 1.0 mm (0.0394 in)
Ring side clearance    
No. 1 0.04 - 0.08 mm (0.0008 - 0.0031 in.) 0.1 mm (0.0039 in)
No. 2 0.02 - 0.06 mm (0.0016 - 0.0024 in.) 0.1 mm (0.0039 in)
Ring for service 0.25 mm (0.010 in.), 0.50 mm (0.020 in.)
0.75 mm (0.030 in.), 1.00 (0.039 in.), Oversize
 
Connecting rod     
Piston pin press - in load 7500 - 17, 500 N
(750 - 1, 750 kg, 1, 653 - 3, 858 lb)
 
Side clearance (Big end) 0.10 - 0.25 mm (0.0039 - 0.0098 in.)  
Bend 0.05 mm or less/100 mm (0.0020 in. or less/3.937 in.)  
Twist 0.1 mm or less/100 mm (0.0039 in. or less/3.937 in.)  
Bearing    
Oil clearance 0.022 - 0.040 mm (0.0009 - 0.0016 in.) 0.1 mm (0.004 in.)
Pin diameter 21.974 - 21.985 mm (0.8651 - 0.8655 in.)  
Crankshaft     
Journal O.D. 63.982 - 64.00 mm (2.519 - 2.5197 in.)  
Pin O.D. 54.982 - 55.00 mm (2.165 - 2.1653 in.)  
Out - of - roundness of journal and pin Max. 0.03 mm (0.0012 in.)  
Taper of journal and pin Max. 0.005 mm (0.0002 in.)  
End play 0.05 - 0.25 mm (0.002 - 0.0098 in.) 0.3 mm (0.012 in.)
Main bearing    
Oil clearance 0.018 - 0.036 mm (0.0007 - 0.0014 in.)  
Cylinder block     
Cylinder bore 93.00 ~ 93.03 mm (3.6614 ~ 3.6626 in.)  
Flatness of gasket surface Max. 0.05 mm (0.002 in.)  
Out - of - roundness and taper Max. 0.02 mm (0.0008 in.) 0.05 mm (0.002 in.)
Oil pump     
Side clearance    
Body clearance 0.100 - 0.181 mm (0.0039 - 0.0071 in.)  
Side clearance 0.040 - 0.095 mm (0.0016 - 0.0037 in.)  
Tip clearance 0.06 - 0.018 mm (0.0024 - 0.0071 in.)  
Relief spring     
Free length 46.3 mm (1.823 in.)  
Load 3.4 kg / 39.1 mm (7.5 lb. / 1.54 in.)  
Oil filter     
Type Cartridge, full flow  
Engine oil pressure  80 kPa (0.8 bar, 11.6 psi) at idlae
[Conditions : Oil temperature is 75 to 90°C (167 to 194°F)]
 
Cooling method  Engine coolant cooling, forced circulation with electric fan  
Cooling system     
Quantity 11 lit (11.62 U.S.qts., 9.7 lmp.qts)  
Thermostat     
Type Wax pellet type with jiggle valve  
Normal opening temperature 82°C (179.6°F)  
Opening temperature range 80°C - 84°C (176 - 183.2°F)  
Wide open temperature 95°C (203°F)  
Radiator cap     
Main valve opening pressure 86.1 - 124.5 kPa (0.98 - 1.27 kg/cm2 , 13.94 - 18.06 psi)  
Main valve closing pressure 83.4 kPa (0.85 kg/cm2 , 12.1 psi)  
Vacuum valve opening pressure - 6.86 kPa (- 0.07 kg/cm2 , - 1.00 psi)  
Air cleaner     
Type Dry type  
Element Unwoven cloth type  
Exhaust pipe     
Muffler Expansion resonance type  
Suspension system Rubber hangers