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Charging System: Alternator: Disassembly

  1. If the front bearing needs replacing, remove the pulley with a hexagonal wrench.
  2. Remove the generator cover (A) after removing the three nuts (B).
    Fig 1: Identifying Generator Cover And Nuts
    G05116245Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the brush holder (A).
    Fig 2: Identifying Brush Holder
    G05116246Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the four screws, the rectifier (B) and the rubber seal (C).
    Fig 3: Identifying Rectifier And Rubber Seal With Screws
    G05116247Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the four nuts (A) and insulators (B).
    Fig 4: Identifying Nuts
    G05116248Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Identifying Insulators
    G05116249Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rear bracket assembly (A) and washer (B).
    Fig 6: Identifying Rear Bracket Assembly And Washer
    G05116250Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the rotor (A) from the stator and front frame assembly (B).
    Fig 7: Identifying Rotor And Frame Assembly
    G05116251Courtesy of KIA MOTORS AMERICA, INC.