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Rear Window Defogger Printed Heater: Inspection: Notes

CAUTION: Wrap tin foil around the end of the voltmeter test lead to prevent damaging the heater line. Apply finger pressure on the tin foil, moving the tin foil along the grid line to check for open circuits.
Fig 1: Moving Tin Foil Along Grid Line To Check For Open Circuits
G04806517Courtesy of KIA MOTORS AMERICA, INC.
  1. Turn on the defogger switch and use a voltmeter to measure the voltage of each heater line at the glass center point. If a voltage of approximately 6V is indicated by the voltmeter, the heater line of the rear window is considered satisfactory.
    Fig 2: Measuring Voltage Of Each Heater Line At Glass Center Point
    G04806518Courtesy of KIA MOTORS AMERICA, INC.
  2. If a heater line is burned out between the center point and (+) terminal, the voltmeter will indicate 12V.
    Fig 3: Inspecting Burned Out Point
    G04806519Courtesy of KIA MOTORS AMERICA, INC.
  3. If a heater line is burned out between the center point and (-) terminal, the voltmeter will indicate 0V.
    Fig 4: Inspecting Burned Out Point
    G05187919Courtesy of KIA MOTORS AMERICA, INC.
  4. To check for open circuits, slowly move the test lead in the direction that the open circuit seems to exist. Try to find a point where a voltage is generated or changes to 0V. The point where the voltage has changed is the open-circuit point.
    Fig 5: Checking For Open Circuits
    G04806521Courtesy of KIA MOTORS AMERICA, INC.
  5. Use an ohmmeter to measure the resistance of each heater line between a terminal and the center of a grid line, and between the same terminal and the center of one adjacent heater line. The section with a broken heater line will have a resistance twice as that in other sections. In the affected section, move the test lead to a position where the resistance sharply changes.
    Fig 6: Measuring Resistance Of Each Heater Line Between Terminal And Center Of Grid Line
    G04806522Courtesy of KIA MOTORS AMERICA, INC.