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Home >> Kia >> 2007 >> Rondo Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System (F4A42) >> Automatic Transaxle >> Installation

Automatic Transaxle: Installation

  1. Install the transaxle lower mounting bolts after fitting the transaxle assembly into the engine assembly.

    TORQUE : 80~100 Nm (8.0~10.0 kgf.m, 57.9-72.3 lb-ft)

    Fig 1: Identifying Transaxle Lower Mounting Bolts
    G05186464Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the transaxle insulator mounting bracket bolts (A).

    TORQUE : 60-80 Nm (6.0-8.0 kgf.m, 43.4-57.9 lb-ft)

    Fig 2: Identifying Transaxle Insulator Mounting Bracket Bolts
    G05186463Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the drive plate bolts (A) by rotating the timing gear.

    TORQUE : 46-53 Nm (4.6-5.3 kgf.m, 33.3-38.3 lb-ft)

    NOTE: Install the bolts (A-6ea) rotating the crankshaft clockwise.
    Fig 3: Identifying Drive Plate Bolts
    G05186462Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the left side cover (A).
    Fig 4: Identifying Left Side Cover
    G05186468Courtesy of KIA MOTORS AMERICA, INC.
  5. Connect the driveshafts (A, B) to the transaxle.
    Fig 5: Identifying Driveshafts - RH
    G05186459Courtesy of KIA MOTORS AMERICA, INC.
    Fig 6: Identifying Driveshafts - LH
    G05186460Courtesy of KIA MOTORS AMERICA, INC.
  6. Supporting the sub frame with a jack and the special tool (09624-38000), install the mounting bolts, (refer to SUSPENSION SYSTEM (EXCEPT TPMS) ).

    TORQUE : 140-160 Nm (14-16 kgf.m, 101.3-115.7 lb-ft)

    Fig 7: Supporting Sub Frame With Jack And Special Tool (09624-38000)
    G05186458Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the muffler hanger rubber (A).
    Fig 8: Identifying Muffler Hanger Rubber
    G05186472Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the front (B) rear (A) roll stopper mounting bolts.

    TORQUE : 50-65 Nm (5-6.5 kgf.m, 36.2-47.0 lb-ft)

    Fig 9: Identifying Front Roll Stopper Mounting Bolts
    G05186455Courtesy of KIA MOTORS AMERICA, INC.
    Fig 10: Identifying Rear Roll Stopper Mounting Bolts
    G05186456Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the steering column joint bolt, (refer to STEERING SYSTEM )
  10. Install the stabilizer link mounting nuts, (refer to SUSPENSION SYSTEM (EXCEPT TPMS) )
  11. Install the lower arm ball joint assembly mounting bolts and tie rod end ball joint, (refer to SUSPENSION SYSTEM (EXCEPT TPMS) )
  12. Connect the power steering return hose (A) by tightening the clamp (B)
    Fig 11: Identifying Power Steering Return Hose Clamp
    G05186475Courtesy of KIA MOTORS AMERICA, INC.
  13. Install the oil drain plug (A).

    TORQUE : 30-35 Nm (3.0-3.5 kgf.m, 21.7-25.3 lb-ft)

    Fig 12: Identifying Oil Drain Plug
    G05186453Courtesy of KIA MOTORS AMERICA, INC.
  14. Install the front under cover and front wheels & tires.
  15. Remove the special tool (09200-38001).
    Fig 13: Identifying Special Tool (09200-38001)
    G05186452Courtesy of KIA MOTORS AMERICA, INC.
  16. Connect the power steering pressure bolt (A), (refer to STEERING SYSTEM )

    TORQUE : 55-65 Nm (5.5-6.5 kgf.m, 39.8-47.0 lb-ft)

    Fig 14: Identifying Power Steering Pressure Bolt
    G05186478Courtesy of KIA MOTORS AMERICA, INC.
  17. Install the transaxle upper mounting bolts (A).

    TORQUE : 43-55 Nm (4.3-5.5 kgf.m, 31.1-39.8 lb-ft)

    Fig 15: Identifying Transaxle Upper Mounting Bolts
    G05186450Courtesy of KIA MOTORS AMERICA, INC.
  18. Install the control cable assembly (C) by installing the nut (A) and clip (B).
    Fig 16: Identifying Control Cable Assembly Nut And Clip
    G05186449Courtesy of KIA MOTORS AMERICA, INC.
  19. Connect the transaxle oil cooler hoses (B) to the tubes by tightening the clamps (A).
    Fig 17: Identifying Transaxle Oil Cooler Hoses Clamps
    G05186448Courtesy of KIA MOTORS AMERICA, INC.
  20. Install the vehicle speed sensor connector (B) and output speed sensor connector (A).
    Fig 18: Identifying Vehicle Speed Sensor Connector And Output Speed Sensor Connector
    G05186447Courtesy of KIA MOTORS AMERICA, INC.
  21. Install the inhibiter switch connector (A), solenoid valve connector (B) and the input shaft speed sensor connector (C).
    Fig 19: Identifying Inhibiter Switch Connector, Solenoid Valve Connector And Input Shaft Speed Sensor Connector
    G05186483Courtesy of KIA MOTORS AMERICA, INC.
  22. Install the ground earth wire (A).
    Fig 20: Identifying Ground Earth Wire
    G05186445Courtesy of KIA MOTORS AMERICA, INC.
  23. Install the battery tray (A).
    Fig 21: Identifying Battery Tray
    G05186444Courtesy of KIA MOTORS AMERICA, INC.
  24. Install the PCM connector (A) and air cleaner under body (B).
    Fig 22: Identifying PCM Connector And Air Cleaner Under Body
    G05186443Courtesy of KIA MOTORS AMERICA, INC.
  25. Install the air cleaner upper body (B) and air flow sensor connector (A).
    Fig 23: Identifying Air Cleaner Upper Body And Air Flow Sensor Connector
    G05186487Courtesy of KIA MOTORS AMERICA, INC.
  26. Install the engine cover (A).
    Fig 24: Identifying Engine Cover
    G05186441Courtesy of KIA MOTORS AMERICA, INC.
  27. Install the battery (A) with the mounting plate and bolt
    Fig 25: Identifying Battery Mounting Plate And Bolt
    G05186440Courtesy of KIA MOTORS AMERICA, INC.
  28. Refill the automatic transaxle fluid, (refer to 'SERVICE ADJUSTMENT PROCEDURE ')
  29. Refill the power steering fluid and bleed the air. (refer to STEERING SYSTEM )
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