Repair procedures: Installation: Notes

Oil pump 

1. Install oil pump (A).

   Tightening torque 

   19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

   NOTE: Always use a new O-ring (B).
   Fig 1: Identifying Oil Pump

   Courtesy of KIA MOTORS AMERICA, INC.
2. Install oil pump sprocket (A) and oil pump chain on the oil pump.

   Tightening torque 

   18.62 ~ 21.56Nm (1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

   Fig 2: Identifying Oil Pump Sprocket

   Courtesy of KIA MOTORS AMERICA, INC.
3. Install oil pump chain cover (A).

   Tightening torque 

   9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   Fig 3: Identifying Oil Pump Chain Cover

   Courtesy of KIA MOTORS AMERICA, INC.
4. Install lower oil pan.
   1. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
   2. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.

      The part must be assembled within 5 minutes after the sealant was applied.

      Bead width : 2.5mm (0.1in.)

      But marked area(*) to be 5.0mm (0.2in.)

      Fig 4: Identifying Liquid Sealant Applying Area

      Courtesy of KIA MOTORS AMERICA, INC.
      CAUTION:

      • Ensure the sealing face is clean before assembling two parts.
      • Remove harmful foreign matters on the sealing face before applying sealant
      • When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
      • To prevent leakage of oil, apply sealant gasket ot the inner threads of the bolt holes.
   3. Install lower oil pan.

      Uniformly tighten the bolts in several passes.

      Tightening torque 

      9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

      Fig 5: Identifying Lower Oil Pan

      Courtesy of KIA MOTORS AMERICA, INC.
   4. After assembly, wait at least 30 minutes before filling the engine with oil.