Repair procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.

[Low pressure fuel line]

Turn the ignition switch OFF, and then remove battery (-) cable.
Release the residual pressure in fuel line.
(Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
Disconnect the low pressure fuel quick-connector (A) and remove the installation nuts (B) and bolts (C).

Fig 1: Locating Low Pressure Fuel Quick-Connector And Bolts
Courtesy of KIA MOTORS AMERICA, INC.

Fig 2: Locating Low Pressure Fuel Quick-Connector And Installation Nuts
Courtesy of KIA MOTORS AMERICA, INC.

Fig 3: Low Pressure Fuel Quick-Connector
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the vapor hose (A) which is connected from the PCSV.

Fig 4: Locating Vapor Hose From PCSV
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Remove the fuel tank.
(Refer to Fuel Delivery System - "FUEL TANK ")
Disconnect the vapor tube quick-connector (A).

Fig 5: Locating Vapor Tube Quick-Connector
Courtesy of KIA MOTORS AMERICA, INC.
Open the vapor tube and low fuel line fixing clip (A) to using driver.
Remove the installation bolt, and then release the fuel line fixing clip (B).

Fig 6: Locating Low Fuel Line Fixing Clip
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the fuel & brake line protect (A) from the fixing clip (B).

Fig 7: Locating Fuel & Brake Line Protect From Fixing Clip
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the fuel line quick-connector (A).

Fig 8: Locating Fuel Line Quick-Connector
Courtesy of KIA MOTORS AMERICA, INC.
Remove the installation nut (A), and then open the fuel line fixing clip(B) to engine room low.

Fig 9: Locating Fuel Line Fixing Clip
Courtesy of KIA MOTORS AMERICA, INC.
Remove the fuel line.

Fig 10: Fuel Line

Courtesy of KIA MOTORS AMERICA, INC.

[High pressure fuel line]

Turn the ignition switch OFF, and then remove battery (-) cable.
Release the residual pressure in fuel line.
(Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
Remove the intake manifold.
(Refer to Engine Mechanical System - "INTAKE MANIFOLD ")
Remove the high pressure fuel pipe.
(Refer to Fuel Delivery System "HIGH PRESSURE FUEL PUMP ")

Fig 11: High Pressure Fuel Pipe
Courtesy of KIA MOTORS AMERICA, INC.