Repair Procedures: Installation

Check that the shift lever is placed in the "N" position
Install the inhibitor switch (A).
NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.

Fig 1: Locating Inhibitor Switch
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Install the manual control lever (A).
NOTE: Lightly tighten the manual control lever nut (B) so that necessary adjustments can be made.

Fig 2: Locating Manual Control Lever And Nut
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Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).

Fig 3: Inserting SST Inhibitor Switch Guide Pin (09480-A3800)
Courtesy of KIA MOTORS AMERICA, INC.
Tighten the nut (A) and bolts (B) with the specified torque.
Tightening torque:

A: 17.7 ~ 24.5 N.m (1.8 ~ 2.5 kgf.m, 13.0 ~ 18.1 lb-ft)

B: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 4: Tightening Manual Control Lever Nut And Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the SST (09480-A3800).
Connect the inhibitor switch connector (A).
Install the shift cable by tightening nut (B).
NOTE: Lightly tighten the shift cable mounting nut (B) so that necessary adjustments can be made.

Fig 5: Locating Inhibitor Switch Connector And Shift Cable Nut
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Push the shift cable to the arrow "F" to eliminate free play and then tighten the nut (A) with the specified torque.
Tightening torque:

9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

Fig 6: Locating Shift Cable Nut
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Install the tray (A).
Tightening torque:

19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

Fig 7: Installing Tray
Courtesy of KIA MOTORS AMERICA, INC.
Install the hybrid power control unit assembly.
(Refer to "HPCU (Hybrid Power Control Unit) ".)
Install the air cleaner assembly.
1. Disconnect the breather hose (A).
2. Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).
  Tightening torque:
  
  Hose clamp bolt:
  
  2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)
  
  Air cleaner assembly bolts:
  
  7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
  
  Fig 8: Locating Breather Hose, Air Intake Hose And Air Cleaner Assembly
  Courtesy of KIA MOTORS AMERICA, INC.
  NOTE:
  - When installing the air intake hose, the plate of the hose clamp must be in line with the stopper of the hose.
  - When installing the air intake hose, the center of the mark of hose must be in line with the throttle body rib.
    
    Fig 9: Aligning Plate Of Hose Clamp With Stopper Of Hose
    Courtesy of KIA MOTORS AMERICA, INC.
Install the air duct (A).
Tightening torque:

7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

Fig 10: Installing Air Duct
Courtesy of KIA MOTORS AMERICA, INC.
Install the under cover (A).
Tightening torque:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Fig 11: Installing Under Cover
Courtesy of KIA MOTORS AMERICA, INC.
Connect the high voltage circuit.
Refill the hybrid motor cooling system with coolant and then perform the air bleeding using the GDS. (Refer to Coolant . )