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Home >> Kia >> 2017 >> Forte EX >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System - 2.0L GDI >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  2. Drain the coolant of engine & transaxle cooling system.

    (Refer to Engine Mechanical System - "COOLANT ")

  3. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  4. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  5. Loosen the ground mounting bolt (A).
    Fig 1: Loosening Ground Mounting Bolt
    G12163304Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the main connector (A) and inhibitor switch connector (B).
    Fig 2: Disconnecting Main Connector And Inhibitor Switch Connector
    G12163305Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the shift cable (B) after loosening the nut (C) and bolts (A).

    Tightening torque 

    (A) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)

    (C) 9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    Fig 3: Removing Shift Cable Nut And Bolts
    G12163306Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the wiring from the bracket.
    Fig 4: Removing Wiring From Bracket (1 Of 2)
    G12163307Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Removing Wiring From Bracket (2 Of 2)
    G12163308Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the coolant pipe mounting bolts (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    Fig 6: Loosening Coolant Pipe Mounting Bolts
    G12163309Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the transaxle upper mounting bolts (A) and the starter mounting bolt (B).

    Tightening torque 

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    Fig 7: Removing Transaxle Upper Mounting Bolts
    G12163310Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the cowl top cover.

    (Refer to REPLACEMENT Body - "Cowl Top Cover")

  12. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

    Fig 8: Assembling Engine Support Fixture On Engine Room
    G12163311Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the cover (A).
    Fig 9: Removing Cover
    G12163312Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

    Fig 10: Removing Transaxle Mounting Bracket Bolts
    G12163313Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    Fig 11: Removing Transaxle Support Bracket
    G12163314Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  17. Remove the air guide bracket (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    Fig 12: Removing Air Guide Bracket
    G12163315Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the heat protector (A) by loosening the bolts.

    Tightening torque: 

    19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb.ft)

    Fig 13: Removing Heat Protector
    G12163316Courtesy of KIA MOTORS AMERICA, INC.
  19. Separate the coolant pipe hose (A).
    Fig 14: Separating Coolant Pipe Hose
    G12163317Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the cover (A).

    Tightening torque: 

    42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)

    Fig 15: Removing Cover
    G12163318Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    Fig 16: Removing Torque Converter Mounting Bolts
    G12163319Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the roll rod bracket (C) after loosening the bolts (A, B).

    Tightening torque: 

    1. 107.9 - 127.5 N.m (5.0 - 6.5 kgf.m, 79.6 - 94.0 lb.ft)
    2. 49.0 - 63.7 N.m (11.0 - 13.0 kgf.m, 36.2 - 47.0 lb.ft)
    Fig 17: Removing Roll Rod Bracket Bolts
    G12163320Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    Fig 18: Removing Roll Rod Support Bracket
    G12163321Courtesy of KIA MOTORS AMERICA, INC.
  24. Support the transaxle safely on a jack.
  25. Loosen the transaxle lower mounting bolts (A, B).

    Tightening torque: 

    1. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    2. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
    Fig 19: Loosening Transaxle Lower Mounting Bolts
    G12163322Courtesy of KIA MOTORS AMERICA, INC.
  26. After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.
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