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Home >> Kia >> 2020 >> Cadenza Technology >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Engine Starting System >> Starter >> Repair Procedures >> Disassembly

Repair Procedures: Disassembly

  1. Disconnect the M-terminal (A) on the starter solenoid assembly.
    G13403264Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the starter solenoid assembly (B).
    G13403265Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    G13403266Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
  5. Remove the armature assembly (C) and yoke assembly (D).
    G13403267Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shield (A).
    G13403268Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the lever packing (A) and the planet gear (B).
    G13403269Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the clutch set assembly (A) and lever (B).
    G13403270Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Beware of the direction of the lever (A).
    G13403271Courtesy of KIA MOTORS AMERICA, INC.
  9. Press the stopper (A) using a socket (B).
    G13403272Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the stop ring (A) using the stop ring pliers (B).
    G13403273Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
    G13403274Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).
    G13403275Courtesy of KIA MOTORS AMERICA, INC.
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