Engine Front Cover: Installation

NOTE: If the front cover and gasket are not secured within four minutes, the sealant must be removed and the sealing surface cleaned with metal surface cleaner.

Apply silicone gasket and sealant in the locations shown.

Fig 1: Applying Silicone Gasket And Sealant
Courtesy of FORD MOTOR CO.

Position the engine front cover (6019) and install the bolts and the studs in three stages:

ITEM DESCRIPTION

Item	Part Number	Description
1	N806177	Bolt, Hex Flange Head Pilot, M8 x 1.25 x 50
2	N806177	Bolt, Hex Flange Head Pilot, M8 x 1.25 x 50
3	N806177	Bolt, Hex Flange Head Pilot, M8 x 1.25 x 50
4	N806177	Bolt, Hex Flange Head Pilot, M8 x 1.25 x 50
5	N806177	Bolt, Hex Flange Head Pilot, M8 x 1.25 x 50
6	N808529	Stud, Hex-Head Pilot, M10 x 1.5 x 30
7	N808529	Stud, Hex-Head Pilot, M10 x 1.5 x 30
8	N806177	Bolt, Hex-Head Flange, M8 x 1.25 x 50
J9	N806177	Bolt, Hex-Head Flange, M8 x 1.25 x 50
10	N806177	Bolt, Hex-Head Flange, M8 x 1.25 x 50
11	N806300	Stud Hex Shoulder Pilot, M8 x 1.25 x 65 - M8 x 1.25 x 27
12	N806300	Stud Hex Shoulder Pilot, M8 x 1.25 x 65 - M8 x 1.25 x 271
13	W705386	Bolt Hex Shoulder Pilot, M8 x 1.25 x 65
14	N806300	Stud Hex Shoulder Pilot, M8 x 1.25 x 65 - M8 x 1.25 x 27
15	W705386	Bolt Hex Shoulder Pilot, M8 x 1.25 x 65

Stage 1: Tighten numbers one through five to 25 N.m (18 lb-ft).
Stage 2: Tighten numbers six and seven to 50 N.m (37 lb-ft).
Stage 3: Tighten numbers 11 through 15 to 25 N.m (18 lb-ft).

Fig 2: Tightening Bolts And Studs In Sequence
Courtesy of FORD MOTOR CO.

Install the belt idler and the bolt.

Fig 3: Installing Belt Idler
Courtesy of FORD MOTOR CO.
Connect the CMP sensor electrical connector.

Fig 4: Connecting CMP Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Install the water pump pulley and install the bolts.

Fig 5: Installing Water Pump Pulley
Courtesy of FORD MOTOR CO.
Raise the vehicle.
Tighten the bolts in three stages:
- Stage 1: Tighten to 2 N.m (18 lb-in).
- Stage 2: Tighten to 20 N.m (15 lb-ft).
- Stage 3: Tighten an additional 60 degrees.
  
  Fig 6: Tightening Bolts In Sequence
  Courtesy of FORD MOTOR CO.
Install the drain plug.

Fig 7: Identifying Drain Plug
Courtesy of FORD MOTOR CO.
Connect the CKP sensor.

Fig 8: Connecting CKP Sensor
Courtesy of FORD MOTOR CO.
Position the power steering pump and install the bolts.

Fig 9: Installing Power Steering Pump
Courtesy of FORD MOTOR CO.
Install the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT OIL SEAL
Install the left and right valve cover. For additional information, refer to VALVE COVER-LH and VALVE COVER-RH
Refill the engine crankcase with clean engine oil.