Timing Drive Components: Installation

CAUTION: Timing chain procedures must be followed exactly or damage to the pistons or valves will result.

Fig 1: Compressing Tensioner Plunger

Courtesy of FORD MOTOR CO.

Compress the tensioner plunger, using the edge of a soft-jawed vise.
Install the tensioner retaining clip.
- Remove the tensioner from the vise.
  
  Fig 2: Installing Tensioner Retaining Clip
  Courtesy of FORD MOTOR CO.

NOTE: There are 61 links in the timing chain.

Fig 3: Locating Timing Marks On Timing Chain

Courtesy of FORD MOTOR CO.

If the copper links are not visible, mark two links on one end and one link on the other end, and use as timing marks.
Install the timing chain guides.

Fig 4: Installing Timing Chain Guides
Courtesy of FORD MOTOR CO.
Remove the special tool.

Fig 5: Removing Special Tool
Courtesy of FORD MOTOR CO.
Position the crankshaft sprocket with the long hub facing outward.

Fig 6: Positioning Crankshaft Sprocket With Long Hub
Courtesy of FORD MOTOR CO.
Install the LH timing chain onto the crankshaft sprocket, aligning the one copper (marked) link on the timing chain with the slot on the crankshaft sprocket.

Fig 7: Installing LH Timing Chain Onto Crankshaft Sprocket
Courtesy of FORD MOTOR CO.
Position the LH timing chain on the camshaft sprocket with the two copper (marked) chain links and the camshaft sprocket timing mark aligned.

Fig 8: Positioning LH Timing Chain On Camshaft Sprocket With Two Copper (Marked) Chain Links
Courtesy of FORD MOTOR CO.
Position the RH (outer) timing chain on the crankshaft sprocket, aligning the copper (marked) link with the timing mark on the sprocket.

Fig 9: Positioning RH (Outer) Timing Chain On Crankshaft Sprocket
Courtesy of FORD MOTOR CO.
Position the RH timing chain on the camshaft sprocket. Make sure the two copper (marked) links align with the camshaft sprocket timing mark.

Fig 10: Positioning RH Timing Chain On Camshaft Sprocket
Courtesy of FORD MOTOR CO.

NOTE: LH shown; RH similar.

Fig 11: Positioning Tensioner Arms And Tensioners

Courtesy of FORD MOTOR CO.

Position the tensioner arms and tensioners, and install the bolts.
Remove the tensioner retaining clip.

Fig 12: Removing Tensioner Retaining Clip
Courtesy of FORD MOTOR CO.
As a post-check, verify correct alignment of all timing marks.

Fig 13: Identifying Timing Marks Alignment
Courtesy of FORD MOTOR CO.
Remove the special tool.
Position the crankshaft sensor ring on the crankshaft.

Fig 14: Positioning Crankshaft Sensor Ring On Crankshaft
Courtesy of FORD MOTOR CO.
Install the engine front cover. For additional information, refer to ENGINE FRONT COVER .