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Home >> Lincoln >> 2003 >> Town Car Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Window And Glass >> General Procedures >> Lead Terminal Repair

Lead Terminal Repair

Fig 1: Special Tool(s)
G02238218Courtesy of FORD MOTOR CO.
Fig 2: Material
G02238219Courtesy of FORD MOTOR CO.
    NOTE: The rear window glass must be at room temperature at the time of the repair.
    Fig 3: Locating Area To Be Cleaned
    G02238220Courtesy of FORD MOTOR CO.
  1. Clean the bus bar in the area to be serviced with steel wool (3/0 to 4/0 grade).
  2. NOTE: Allow 10 minutes of drying time between the coats.
    Fig 4: Applying Window Defroster Repair
    G02238221Courtesy of FORD MOTOR CO.
  3. Apply three coats of rear window defroster repair.
  4. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
    Fig 5: Tinning Bus Bar Repair Area
    G02238222Courtesy of FORD MOTOR CO.
  5. Tin the bus bar repair area with solder.
  6. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
    Fig 6: Soldering Terminal To Bus Bar
    G02238223Courtesy of FORD MOTOR CO.
  7. Preheat the rear window glass in the area to be serviced using the special tool and solder the terminal to the bus bar.
  8. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.
  9. Apply rear window defroster repair to the repair area as needed.