lemon-mirror:
Home >> Lincoln >> 2004 >> Town Car Protection Series >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Timing Drive Components >> Removal

Timing Drive Components: Removal

CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur.
  1. Remove the engine front cover. For additional information, refer to ENGINE FRONT COVER .
  2. Remove the crankshaft sensor ring from the crankshaft.
    Fig 1: Removing Crankshaft Sensor Ring From Crankshaft
    G03247961Courtesy of FORD MOTOR CO.
  3. Disconnect the eight ignition coil electrical connectors.
    Fig 2: Disconnecting Ignition Coil Electrical Connectors
    G03247962Courtesy of FORD MOTOR CO.
  4. Remove the bolts and the eight ignition coils.
    Fig 3: Removing Bolts And Ignition Coils
    G03247963Courtesy of FORD MOTOR CO.
  5. NOTE: Use compressed air to remove any foreign material from the spark plug wells before removing the spark plugs.
    Fig 4: Removing Spark Plugs
    G03247964Courtesy of FORD MOTOR CO.
  6. Remove the spark plugs.
  7. Position the lobe of the camshaft up.
    Fig 5: Positioning Lobe Of Camshaft Up
    G03247965Courtesy of FORD MOTOR CO.
  8. Install the special tool between the valve spring coils to prevent valve stem seal damage.
    Fig 6: Installing Special Tool Between Valve Spring Coils
    G03247966Courtesy of FORD MOTOR CO.
  9. NOTE: The roller followers are positional. Mark the followers for installation in their original locations.
    Fig 7: Removing Camshaft Roller
    G03247967Courtesy of FORD MOTOR CO.
  10. Use the special tool to compress the valve spring and remove the camshaft roller followers.
  11. Position the crankshaft with the keyway at the 12 o'clock position.
    Fig 8: Positioning Crankshaft Keyway To 12 O'Clock Position
    G03247968Courtesy of FORD MOTOR CO.
  12. Remove the timing chain tensioning system from both timing chains.
    1. Remove the bolts.
    2. Remove the timing chain tensioners.
    3. Remove the timing chain tensioner arms.
    Fig 9: Removing Timing Chain Tensioning System
    G03247969Courtesy of FORD MOTOR CO.
  13. Remove the LH and RH timing chains and the crankshaft sprocket.
    • Remove the RH timing chain from the camshaft sprocket.
    • Remove the RH timing chain from the crankshaft sprocket.
    • Repeat for the LH timing chain and crankshaft sprocket.
    Fig 10: Removing LH And RH Timing Chains And Crankshaft Sprocket
    G03247970Courtesy of FORD MOTOR CO.
  14. Remove the timing chain guides.
    1. Remove the bolts.
    2. Remove the LH timing chain guide.
    3. Remove the bolts.
    4. Remove the RH timing chain guide.
    Fig 11: Removing Timing Chain Guides
    G03247971Courtesy of FORD MOTOR CO.
  15. NOTE: RH shown, LH similar.
    Fig 12: Installing Special Tool
    G03247972Courtesy of FORD MOTOR CO.
  16. Install the special tool.
  17. NOTE: RH shown, LH similar.
    Fig 13: Removing Camshaft Gear
    G03247973Courtesy of FORD MOTOR CO.
  18. Remove the bolt and the camshaft gear.