Transfer Case

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

1. Install the new PTU to transmission compression seal.

   Courtesy of FORD MOTOR COMPANY

2. Install the PTU.

   Courtesy of FORD MOTOR COMPANY

3. Install the new upper PTU bolts.

   Torque: 59 lb.ft (80 Nm)

   Courtesy of FORD MOTOR COMPANY

4. Install the new lower PTU bolts.

   Torque: 59 lb.ft (80 Nm)

   Courtesy of FORD MOTOR COMPANY

5. Install the PTU support bracket and bolts.

   Torque: 1: 18 lb.ft (25 Nm) 2: 46 lb.ft (63 Nm)

   Courtesy of FORD MOTOR COMPANY

6. If equipped. Connect the PTU temperature sensor.

   Courtesy of FORD MOTOR COMPANY

7. Connect the PTU vent hose.

   Courtesy of FORD MOTOR COMPANY

8. Install the PTU heat shield bolts and the heat shield.

   Torque: 97 lb.in (11 Nm)

   Courtesy of FORD MOTOR COMPANY

9. Refer to: Front Halfshaft RH .
10. Refer to: Catalytic Converter 2.0L EcoBoost . Refer to: Catalytic Converter 2.3L EcoBoost .
11. Install the CAC tube and the nuts, tighten the clamp.

    Torque: 1: 97 lb.in (11 Nm) 2: 44 lb.in (5 Nm)

    Courtesy of FORD MOTOR COMPANY

12. Refer to: Transfer Case Fluid Level Check  .