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Bench Testing: Brushes

Replace brushes if worn to limit line. See Fig 4 thru Fig 8 . Replace brush springs if corroded. For brush replacement procedure, see OVERHAUL .

Fig 1: Testing Rectifier Diodes
G96F06047Courtesy of MAZDA MOTORS CORP.
Fig 2: Rectifier Schematic
G96D06051Courtesy of MAZDA MOTORS CORP.
Fig 3: Rectifier Continuity Test Chart
G96H06053Courtesy of MAZDA MOTORS CORP.
Fig 4: Testing Generator Stator, Rotor & Brushes
G96C06055Courtesy of MAZDA MOTORS CORP.
Fig 5: Checking Stator Winding Continuity
G96G06057Courtesy of MAZDA MOTORS CORP.
Fig 6: Measuring Brush Wear
G96A06059Courtesy of MAZDA MOTORS CORP.
Fig 7: Checking Rotor For Shorts
G96E06061Courtesy of MAZDA MOTORS CORP.
Fig 8: Checking Rotor Resistance
G96I06063Courtesy of MAZDA MOTORS CORP.