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Fuel Tank Removal/Installation: 2WD: Notes

  1. Level the vehicle.
  2. Complete the "BEFORE SERVICE PRECAUTION". (See Before Service Precaution .)
  3. Drain the fuel. (See Fuel Draining Procedure .)
  4. Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION .)
  5. Remove the service hole cover.
    Fig 1: Removing Service Hole (Main Side) Cover
    G09074863Courtesy of MAZDA MOTORS CORP.
  6. Disconnect the following parts:
  7. Remove the floor under cover. (See FLOOR UNDER COVER REMOVAL/INSTALLATION .)
  8. Disconnect the HO2S connector.
  9. Remove the TWC and HO2S as a single unit. (See Exhaust System Removal/Installation .)
  10. Remove in the order indicated in the table.
  11. Install in the reverse order of removal.
  12. Complete the "AFTER SERVICE PRECAUTION". (See After Service Precaution .)
    Fig 2: Fuel Tank Components With Torque Specification
    G12184320Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 Joint hose
    (See Joint hose installation note .)
    2 Breather pipe
    (See Quick Release Connector (Fuel System) Removal/Installation .)
    3 Evaporative hose (charcoal canister side)
    (See Quick Release Connector (Fuel System) Removal/Installation .)
    4 Fuel tank strap
    5 Fuel tank insulator
    (See Fuel tank insulator removal note .)
    6 Fuel tank
    (See Fuel tank removal note .)
    7 Evaporative hose (fuel tank side)
    (See Quick Release Connector (Fuel System) Removal/Installation .)
    8 Breather hose
    (See Breather hose installation note .)
    9 Fuel pump unit
    (See Fuel Pump Unit Removal/Installation .)