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Generators & Regulators: Overhaul: Reassembly

  1. Install bearing, retainer, and screws in front housing. Press rotor onto housing. Press bearing on slip ring end of rotor. Solder stator to diode assembly. Exercise care when soldering near diodes due to possible heat damage.
  2. Install insulators on stator assembly. Assemble stator assembly and rear housing. Install wave washer or "O" ring in rear housing. Align scribe marks and assemble front and rear housings.
  3. Install key, fan assembly, and spacers. Install pulley, lock washer and nut. Tighten nut to 23-29 ft. lbs. (3-4 N.m). Ensure rotor spins freely. Install voltage regulator and capacitor.
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