Output Test
- Ensure connections at battery, alternator, and starter are clean and tight. Ensure alternator, engine and body are properly grounded. Ensure alternator drive belt is tight and in good condition.
- Connect ammeter following manufacturer's instructions. Connect voltmeter leads to battery terminals.
- Start engine and run at 3000 RPM. Adjust carbon pile on tester to obtain maximum alternator output. Do not allow voltage to go below 12.6 volts.
- Alternator output should equal alternator rated output, minus 16-20 amps. If reading is 16-20 amps below alternator rating, replace regulator and retest. If output is still too low, repair or replace alternator.