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Smooth engine running analysis, function - GF07.10-P-1030BK

ENGINES 113.967 in MODEL 219 

ENGINES 113.964 in MODEL 164.1 up to model year 2008/AEJ 07 

ENGINES 113.971 in MODEL 251 up to model year 2008/AEJ 07 

Fig 1: Smooth Engine Running Analysis Function Diagram
G07302030Courtesy of MERCEDES-BENZ USA

To protect the catalytic converters from thermal overload through combustion misfirings and in order to keep the exhaust emission values, the engine operation is continuously monitored. If the smooth engine running analysis in the ME-SFI [ME] control unit detects combustion misfiring, the fuel injection valves affected are no longer actuated after a certain number of misfiring.

The following combustion misfiring causes are detected:

Smooth engine running signal 

Fig 2: Smooth Engine Running Signal Graph
G07302031Courtesy of MERCEDES-BENZ USA

For the smooth engine running analysis the signal supplied by the crankshaft position sensor is analyzed exactly in respect of time uniformity between the individual combustions by means of a comprehensive mathematical method.

Each individual combustion must produce a characteristic acceleration at the flywheel.

In case of combustion misfirings, the flywheel mass rotates slightly slower until the next ignition (short variations in torque).

The following factors are taken into account:

  1. Engine speed, engine load 

    A comparative value for the time between two combustions is calculated from these two parameters.

  2. Engine temperature 

    If engine is cold, several combustion misfires are allowed temporarily.

  3. Recognition of uneven road surface 

    The wheel speed signal is sent via the CAN data bus from the traction systems control unit (even run).

    On poor road surfaces (washboard roads) the smooth engine running analysis is set less sensitive. Vibrations transmitted through the drive train may have a negative influence on the smooth operation analysis at certain engine speeds and load states.

  4. Synchronization of fuel injection and firing order 

    The cylinder recognition is required for fault storing and-evaluation.

  5. Fuel reserve signal 

    If combustion misfires are detected, a fault is stored if the fuel tank level is too low. Combustion misfires due to fuel starvation are detected via this additional information.

  6. Sensor wheel adaptation 

    After sensor adaptation is performed, the smooth engine running analysis becomes more sensitive and can be adapted to the specific smooth running properties of the engine.

    During a deceleration phase (uniform smooth running) the smooth running analysis stores the particular smooth running properties of the engine. These are required as a comparison parameter for misfire detection.

Misfire counter 

The following information is entered in the fault memory:

IMPORTANT The compression can assessed based on smooth operation of the engine at starter speed, see STAR DIAGNOSIS.

  Component description for ME-SFI [ME] control unit   GF07.61-P-6000BK 
  Component description for crankshaft position sensor   GF07.04-P-6010BK 
  Component description for camshaft Hall sensor   GF07.04-P-6020BK 
  Component description for coolant temperature sensor   GF07.04-P-6040BK 
  Component description for hot film mass air flow sensor   GF07.07-P-6000BK 
  Component description for three-way catalytic converter   GF07.03-P-6010BK