lemon-mirror:
Home >> Mercury >> 2003 >> Marauder >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Assembly

Main Control Valve Body: Assembly

    CAUTION: Before beginning assembly, carry out and inspect the following:
    Fig 1: Installing Valve Body Cover Plate
    G01608508Courtesy of FORD MOTOR CO.
  1. When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.

    All fasteners must be tightened to the torque specification indicated. In addition to appearing in the section, the necessary torques can be found in the General Specifications Chart.

    When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.

    Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.

    Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.

    Install the valve body cover plate.

    1. Position the valve body cover plate gasket and cover plate.
    2. Install the two guide pin bolts.
    3. Install the bolts.
  2. Tighten the bolts in the sequence shown.
    Fig 2: Tightening Bolts In Sequence
    G01608509Courtesy of FORD MOTOR CO.
  3. Install the eight coasting booster valve shuttle balls.
    Fig 3: Installing Coasting Booster Valve Shuttle Balls
    G01608510Courtesy of FORD MOTOR CO.
  4. Install the converter drain back valve and solenoid pressure supply screen.
    Fig 4: Installing Converter Drain Back Valve And Solenoid Pressure Supply Screen
    G01608511Courtesy of FORD MOTOR CO.
  5. Install the separator plate and gaskets.
    Fig 5: Installing Separator Plate And Gaskets
    G01608512Courtesy of FORD MOTOR CO.
  6. Install the two reinforcement plates.
    1. Position the plates.
    2. Install the bolts.
    Fig 6: Installing Two Reinforcement Plates
    G01608513Courtesy of FORD MOTOR CO.
    7. NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.
    Fig 7: Installing Shift Solenoid
    G01608514Courtesy of FORD MOTOR CO.
  7. Install the shift solenoid.
    1. Position the TCC solenoid.
    2. Position the shift solenoid.
    3. Install the bolt.
· About lemon-mirror