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Lead Terminal Repair

Fig 1: Identifying Special Tool(S)
G02756223Courtesy of FORD MOTOR CO.
MATERIAL

Item Specification
Rear Window Defroster Repair PM-11 (CPM-11 in Canada) or equivalent WSB-M4J58-B
    NOTE: The rear window glass must be at room temperature at the time of the repair.
    Fig 2: Cleaning Bus Bar In Area To Be Repaired With Steel Wool
    G02756224Courtesy of FORD MOTOR CO.
  1. Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).
  2. NOTE: Allow 10 minutes of drying time between the coats.
    Fig 3: Applying Coats Of Rear Window Defroster Repair To Surface
    G02756225Courtesy of FORD MOTOR CO.
  3. Apply 3 coats of rear window defroster repair to the surface.
  4. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
    Fig 4: Identifying Tin Bus Bar Repair Area With Solder
    G02756226Courtesy of FORD MOTOR CO.
  5. Tin the bus bar repair area with solder.
  6. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
    Fig 5: Repairing Preheat Rear Window Glass Area
    G02756227Courtesy of FORD MOTOR CO.
  7. Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.
  8. NOTE: Turn the heated rear window switch on for 5 minutes prior to the final inspection of the repair.
  9. Apply rear window defroster repair to the area as needed.