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Home >> Mercury >> 2005 >> Sable Platinum Edition >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Main Control - Pump >> Installation

Main Control - Pump: Installation

    All vehicles 

  1. Install the pump assembly and main control valve body onto the pump shaft.
    Fig 1: Removing Pump Assembly And Main Control Valve Body Onto Pump Shaft
    G03956778Courtesy of FORD MOTOR CO.
  2. Rotate the pump assembly and main control valve body to connect the manual valve link with the manual valve.
    3. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
    Fig 2: Tightening Sequence & Torque Specification Of Valve Body Bolts
    G03956779Courtesy of FORD MOTOR CO.
  3. Install retaining bolt and tighten in sequence.
  4. Install the transaxle wire harness retaining clip into the separator plate.
  5. Connect the electrical connectors.
    Fig 3: Connecting Electrical Connectors
    G03956775Courtesy of FORD MOTOR CO.
    6. NOTE: The transaxle side cover gasket is reusable if not torn or ripped.
    Fig 4: Removing Gasket
    G03956781Courtesy of FORD MOTOR CO.
  6. Remove the gasket. Clean and inspect the gasket, reinstall gasket onto the pan.
  7. Install the pan and the ten lower bolts.
    Fig 5: Installing Lower Pan Bolts - With Torque Specification
    G03956782Courtesy of FORD MOTOR CO.
  8. Install the LH transaxle support and insulator. For additional information, refer to TRANSAXLE SUPPORT INSULATOR .
    9. NOTE: It will be necessary to reinstall the left side of the subframe.
  9. For subframe alignment procedure, and bolt specification, refer to the INSTALLATION PROCEDURE .
  10. Using a screw jack, position the subframe and install the two bolts on the LH side and tighten all four bolts to secure the subframe.
  11. Tighten the RH front engine mount nut.
    Fig 6: Locating Front Engine Mount Nut - With Torque Specification
    G03956783Courtesy of FORD MOTOR CO.
  12. Install the bolt and connect the intermediate shaft coupling.
    Fig 7: Installing Intermediate Shaft Coupling Bolt - With Torque Specification
    G03954677Courtesy of FORD MOTOR CO.
  13. Position the boot back onto the intermediate shaft coupling.
    Fig 8: Positioning Boot Back Onto Intermediate Shaft Coupling
    G03956785Courtesy of FORD MOTOR CO.
    14. CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten the nut, or bearing and seal damage can result. Install nut using the hex hold feature to prevent the stud from rotating.
    Fig 9: Installing Front Stabilizer Bar Link Nut - With Torque Specification
    G03956786Courtesy of FORD MOTOR CO.
  14. Install the two nuts and connect the front stabilizer bar links.
  15. Install the LH lower ball joint nut.
    Fig 10: Installing LH Lower Ball Joint Nut - With Torque Specification
    G03956787Courtesy of FORD MOTOR CO.
  16. Install the LH front fender splash shield and the five retainers.
    Fig 11: Installing LH Front Fender Splash Shield Retainers
    G03956766Courtesy of FORD MOTOR CO.
  17. Install the LH wheel and tire.
  18. Install the six upper bolts in the transaxle side pan.
    Fig 12: Installing Transaxle Side Pan Upper Bolts - With Torque Specification
    G03956789Courtesy of FORD MOTOR CO.

    19. 3.0L 4V engines 

  19. Remove the special tools.
    Fig 13: Removing Special Tools
    G03956764Courtesy of FORD MOTOR CO.
  20. Remove the Engine Lifting Bracket.
    Fig 14: Identifying Rear Engine Lifting Bracket
    G03956759Courtesy of FORD MOTOR CO.
  21. Install the rear support brace.
    1. Install the rear support brace.
    2. Install the bolt.
    3. Install the nut.
    Fig 15: Installing Rear Support Brace
    G03955842Courtesy of FORD MOTOR CO.
  22. Install the lower cowl assembly.
    Fig 16: Identifying Lower Cowl Assembly
    G03956757Courtesy of FORD MOTOR CO.
  23. Install the wiper.
    1. Install the upper cowl assembly.
    2. Install the clips.
    3. Install the wiper.
    Fig 17: Installing Wiper
    G03956794Courtesy of FORD MOTOR CO.
  24. Remove the engine lifting bracket.
    Fig 18: Identifying Engine Lifting Bracket
    G03956763Courtesy of FORD MOTOR CO.
  25. Install the nut for the cooling tube.
    Fig 19: Installing Nut For Cooling Tube - With Torque Specification
    G03956796Courtesy of FORD MOTOR CO.

    26. 3.0L 2V engines 

  26. Remove the LH engine lifting bracket.
    Fig 20: Removing LH Engine Lifting Bracket
    G03956761Courtesy of FORD MOTOR CO.
  27. Remove the RH engine lifting bracket.
    Fig 21: Removing RH Engine Lifting Bracket
    G03956760Courtesy of FORD MOTOR CO.

    28. All vehicles 

  28. Reconnect the turbine shaft speed (TSS) sensor connector.
    Fig 22: Identifying Turbine Shaft Speed (TSS) Sensor Connector
    G03955953Courtesy of FORD MOTOR CO.
  29. Install the electrical connector bracket.
    Fig 23: Installing Electrical Connector Bracket - With Torque Specification
    G03956800Courtesy of FORD MOTOR CO.
  30. Install the power steering line bracket.
    Fig 24: Installing Power Steering Line Bracket - With Torque Specification
    G03956801Courtesy of FORD MOTOR CO.
  31. Reconnect the electrical connector.
    Fig 25: Connecting Electrical Connector
    G03956752Courtesy of FORD MOTOR CO.
  32. Reconnect the electrical connectors.
    Fig 26: Connecting Electrical Connectors
    G03956751Courtesy of FORD MOTOR CO.
  33. Install the air filter assembly.
    Fig 27: Installing Air Filter Assembly
    G03956750Courtesy of FORD MOTOR CO.
  34. Install the engine air cleaner and tube.
    Fig 28: Installing Engine Air Cleaner And Tube
    G03956749Courtesy of FORD MOTOR CO.
  35. Reconnect the mass air flow (MAF) sensor and the breather tubes.
    Fig 29: Connecting Mass Air Flow (MAF) Sensor And Breather Tubes
    G03956748Courtesy of FORD MOTOR CO.
  36. Reinstall the battery tray.
  37. Fill the transaxle assembly with one quart of clean automatic transmission fluid.
  38. Start the engine. Move the transaxle range selector lever through all positions. Check the fluid level. For additional information, refer to PRELIMINARY INSPECTION .
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