Engine Electrical System - Repair (F60 PHEV)

• 12 00 General Information
  • Instructions for removal and replacement of control units
  • Notes on starting assistance
• 12 12 Spark Plugs
  • 12 12 011 Removing and installing/replacing all spark plugs (B38 hybrid powertrain)
• 12 13 Ignition Coils
  • 12 13 511 Replacing ignition coils (B38 hybrid powertrain)
    • Remove ignition coils
    • Installing the ignition coils
• 12 14 Crankshaft Sensor, Camshaft Sensor, Knock Sensor, Engine Control Module
  • 12 14 521 Replacing pulse sensor on the crankshaft (B38 hybrid powertrain)
  • 12 14 523 Replacing pulse sensor on intake camshaft (B38 hybrid powertrain)
  • 12 14 524 Replacing pulse sensor on exhaust camshaft (B38 hybrid powertrain)
  • 12 14 550 Replacing control unit (DME) (B38 hybrid powertrain)
  • 12 14 600 Replacing knock sensor (B38 hybrid powertrain)
  • 12 14 705 Programming the control unit (DME)
• 12 31 Starter Motor
  • 12 31 151 Removing and installing high-voltage starter generator
    • Remove the high-voltage starter generator
    • Install the high-voltage starter generator
  • 12 31 552 Replacing high-voltage starter motor generator
    • Remove the high-voltage starter generator
    • Install the high-voltage starter generator
• 12 35 Electric Drive Assembly
  • 12 35 000 Removing and installing complete drive unit
    • Removing the drive unit
    • Install drive unit
  • 12 35 507 Replace electrical machine (rear)
    • Removing the holder for the tension relief
    • Remove electrical machine encapsulation
    • Read off rotor position sensor adaptation value
    • Removing the label from the electrical machine
    • Install electrical machine encapsulation
    • Installing the holder for the tension relief
• 12 36 Control System, Hybrid/Electric Drive
  • 12 36 018 Removing/installing electrical machine electronics
    • Remove the electrical machine electronics (EME)
    • Install the electrical machine electronics (EME)
  • 12 36 611 Replace electrical machine electronics (drive unit removed)
    • Remove the electrical machine electronics (EME)
    • Removing the holder for the tension relief of the electrical machine electronics
    • Installing the holder for the tension relief of the electrical machine electronics
    • Install the electrical machine electronics (EME)
• 12 41 Starter Motor Solenoid Switch
  • 12 41 041 Replacing the engagement solenoid switch
• 12 51 Engine Wiring Harness
  • 12 51 210 Replacing wiring harness section for ignition coil and injectors (B38 hybrid powertrain)
  • 12 51 215 Replace the wiring harness section for the Valvetronic servomotor (B38 hybrid powertrain)
  • 12 51 235 Replace the engine sensor system module 1 wiring harness section (B38 hybrid powertrain)
  • 12 51 240 Replacing engine sensor system module 2 wiring harness section (B38 hybrid powertrain)
• 12 61 Oil Pressure Sensor, Oil Level Sensor
  • 12 61 280 Removing and installing/replacing oil pressure switch (B38 hybrid powertrain)
  • 12 61 285 Removing and installing/replacing the oil-level sensor for motor oil (B38 hybrid powertrain)
• 12 63 Power Distribution Box
  • 12 63 586 Replacing power distribution box (B38 hybrid powertrain)