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Home >> Mitsubishi >> 2004 >> Montero XLS >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Supply >> On-Vehicle Service >> Fuel Pump Module Replacement

Fuel Pump Module Replacement

  1. Tumble the second seat.
  2. Remove the service hole cover (upper side) and the packing.
  3. Remove the service hole cover (lower side) and the packing.
    Fig 1: Removing Service Hole Cover (Fuel Pump Module)
    G00881584Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Disconnect the harness connector.
  5. Disconnect the fuel high-pressure hose and the fuel tank hose.
  6. Unscrew the mounting nut to remove the fuel pump module.
  7. Assemble the fuel pump module and tighten the mounting nut to the specified torque.
    1. Tightening torque: 2.5 +/- 0.4 N.m (22 +/- 4 in-lb) 
  8. Connect the fuel high-pressure hose and the fuel tank hose.
  9. Connect the harness connector.
  10. Attach the service hole cover (lower side) and the packing.
  11. Attach the service hole cover (upper side) and the packing.
  12. Restore the second seat.
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