lemon-mirror:
Home >> Saturn >> 2002 >> SC2 Automatic, MP6 >> Repair and Diagnosis >> Steering >> Steering Column >> Steering Wheel & Column >> Repair Instructions >> Steering Column Replacement >> Installation Procedure

Installation Procedure

Fig 1: Identifying Intermediate Shaft And Bolts
GM869055Courtesy of GENERAL MOTORS CORP.
  1. Install steering column upper and lower bolts, but do not tighten.
  2. Connect intermediate steering shaft, install bolt.

    Tighten:  Tighten Intermediate Steering Shaft-to-Column Pinch Bolt 47 N.m (34 lbs ft).

  3. Torque lower steering column support bracket bolts and nuts.

    Tighten:  Tighten Steering Column Support Bolt (Lower) 25 N.m (19 lbs ft).

  4. Torque upper steering column support bracket bolts.

    Tighten:  Tighten Steering Column Support Bolt (Upper) 35 N.m (26 lbs ft).

    Fig 2: Ignition Module
    GM869212Courtesy of GENERAL MOTORS CORP.
  5. Use new shear bolts to install ignition module assembly on steering column. Torque shear bolts until heads break off.
  6. Install harness clamps on steering column.
  7. Connect pass lock sensor connector to ignition module.
  8. On vehicles with automatic transaxles, connect park lock cable to ignition module.
    Fig 3: Exploded View Of Park Lock Cable And Ignition Module
    GM862773Courtesy of GENERAL MOTORS CORP.
  9. Install lever control switch by fitting into bottom locating holes on ignition module.
  10. Connect connectors to lever control switch. Install connector position assurance (CPA) devices.
  11. Connect ignition switch electrical connector at right steering column support bracket bolt.
    Fig 4: Hood Release Cable At Lever
    GM866299Courtesy of GENERAL MOTORS CORP.
  12. Pull hood release handle forward. Feed cable under hood release handle and slide pin in. Connect cable to filler panel.
    Fig 5: Steering Column Opening Filler
    GM866621Courtesy of GENERAL MOTORS CORP.
  13. Install steering column filler panel and DLC.
  14. Install and torque screws.

    Tighten:  Tighten Steering Column Filler Panel Screws 3 N.m (26 lbs in).