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Home >> Saturn >> 2003 >> L200 Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle >> Repair Instructions >> Shift Control Assembly Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Installing Control Assembly-To-Floor Pan Bolts
    GM895317Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: When installing the control assembly, make sure the control assembly rod does not damage the pass-through grommet. Make sure the control assembly rod is correctly located in the guide control assembly before securing the control assembly to the floor pan.
    NOTE: Refer to FASTENER NOTIC in Cautions and Notices.
  1. Install the control assembly into the vehicle and install the control assembly-to-floor pan bolts.

    Tighten:  Tighten the control assembly-to-floor pan bolts to 8 N.m (71 lb in).

  2. Move the shift lever to the 5th/Reverse gate and use a 3/8 in. punch to hold in place.
    3. Fig 2: Locating Control Assembly Rod Pinch Bolt
    GM895332Courtesy of GENERAL MOTORS CORP.
  3. Tighten the pinch bolt securing the control assembly rod to control shaft lever assembly.

    Tighten:  Tighten the control assembly rod-to-control lever assembly pinch bolt to 12 N.m (9 lb ft) + 180°.

    4. Fig 3: View Of Spring Loaded Locking Pin/Hole Plug
    GM895339Courtesy of GENERAL MOTORS CORP.
  4. Release the transaxle shift control shaft.
    • If the transaxle has a spring loaded locking pin, remove the punch from the shift lever and rock the lever back and forth until the lever can be moved freely.
      • IMPORTANT: If the transaxle hole plug was damaged during removal, install a new plug during assembly.
    • If there was a plug in the transaxle hole, remove the punch from the shift lever, remove the 87-92-335  , and install the plug. See Special Tools and Equipment .
    5. Fig 4: Removing Power Steering Line Hose Clip
    GM893366Courtesy of GENERAL MOTORS CORP.
  5. Install the hose clip to the 2 power steering lines.
  6. Pull the AIR tube back to the original position.
    7. Fig 5: Connecting AIR Hose To AIR Tube
    GM893363Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The clamp must be installed with the locking portion facing down.
  7. Insert the tube into the hose and install the clamp.
    8. Fig 6: Installing AIR Tube Stand-Off Clip
    GM893364Courtesy of GENERAL MOTORS CORP.
    NOTE: There is a stand-off clip between the AIR tube and the wiring harness at the front of the transaxle. This must be in place to eliminate the possibility of chafing between the tube and the harness.
  8. Ensure the stand-off clip between the AIR tube and the wiring harness is installed correctly.
  9. Install the console. Refer to CONSOLE REPLACEMENT in Instrument Panel, Gages & Console.
  10. Enable the SIR system. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM in Air Bag Restraint Systems.
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