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Home >> Saturn >> 2003 >> L200 Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle >> Repair Instructions >> Shift Control Assembly Replacement >> Removal Procedure

Removal Procedure

    Fig 1: Securing Shift Lever With Punch
    GM895436Courtesy of GENERAL MOTORS CORP.
  1. Disable the SIR system. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM in Air Bag Restraint Systems.
  2. Remove the console. Refer to CONSOLE REPLACEMENT in Instrument Panel, Gages & Console.
  3. Move the shift lever to 5th/Reverse gate and use a 3/8 in. punch to hold in place.
  4. Fig 2: Separating AIR Tube From AIR Hose
    GM893363Courtesy of GENERAL MOTORS CORP.
  5. Remove the clamp from the AIR hose behind the cooling fan.
  6. Separate the AIR tube from the hose and push the tube back towards the transaxle.
  7. Fig 3: Removing Power Steering Line Hose Clip
    GM893366Courtesy of GENERAL MOTORS CORP.
  8. Remove the hose clip holding the 2 power steering lines together.
  9. Fig 4: View Of Spring Loaded Locking Pin/Hole Plug
    GM895339Courtesy of GENERAL MOTORS CORP.
  10. Lock the transaxle shift control shaft in 5th/Reverse gate. There is a hole on top of the transaxle that will have either a spring loaded locking pin or a hole plug.
    • If the hole has a spring loaded locking pin, depress the pin to lock transaxle shift control shaft in 5th/Reverse gate.
    • If the hole has a plug in it, remove the plug and insert the 87-92-335  in the hole to lock the transaxle shift control shaft in 5th/Reverse gate. See Special Tools and Equipment . If the plug is not damaged, it can be reused.
  11. Fig 5: Locating Control Assembly Rod Pinch Bolt
    GM895332Courtesy of GENERAL MOTORS CORP.
  12. Loosen the pinch bolt securing the control assembly rod to the control shaft lever assembly.
  13. Fig 6: Removing Control Assembly-To-Floor Pan Bolts
    GM895317Courtesy of GENERAL MOTORS CORP.
  14. Remove the control assembly-to-floor pan bolts and pull the assembly rearward to remove.