Instrument Panel Sub-ASSY: Replacement

HINT: 

COMPONENTS: See INSTRUMENT PANEL/METER 

1. TABLE OF BOLT, SCREW AND NUT 

   HINT: 

   The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated below and alphabetically coded.

   Fig 1: Instrument Panel Sub-assembly Bolts, Screws And Nuts Specification Chart

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2. DISCONNECT BATTERY NEGATIVE TERMINAL (See  AIR BAG RESTRAINT SYSTEMS  article ) 
3. REMOVE INSTRUMENT CLUSTER FINISH PANEL 
   1. Remove the clip.
   2. Disengage the 7 claws and the 2 clips, and remove the instrument cluster finish panel.
   Fig 2: Removing Instrument Cluster Finish Panel

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4. REMOVE COMBINATION METER ASSY 
   1. Remove the 3 screws < C >.
   2. Disconnect the connector, and then remove the combination meter assy.
   Fig 3: Removing Combination Meter Assembly

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5. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 2 
   1. Using a molding remover, disengage the 5 claws and remove the instrument panel speaker panel SUB-ASSY No. 2.
   Fig 4: Removing Instrument Panel Speaker Panel Sub-Assembly No. 2

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6. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 1 
7. REMOVE FRONT NO. 2 SPEAKER ASSY 
8. REMOVE HEATER CONTROL KNOB 
   1. Remove the 3 heater control knobs.
   Fig 5: Removing Heater Control Knobs

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9. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CTR 
   1. Remove the 2 screws < E >.
      Fig 6: Removing Instrument Cluster Finish Panel Sub-Assembly Screws

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   2. Disengage the 8 clips and the 6 claws, and remove the instrument cluster finish panel SUB-ASSY CTR.
   Fig 7: Disengaging Instrument Cluster Finish Panel Sub-Assembly Clips And Claws

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10. REMOVE RADIO BRACKET NO. 1 & NO. 2 (W/O RADIO) 
    1. Remove the 4 screws and the radio bracket No. 1 & No. 2.
    Fig 8: Removing Radio Bracket No. 1 & No. 2 (W/O Radio)

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11. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (W/ RADIO) 
12. REMOVE FRONT PILLAR GARNISH LH 
    1. Disengage the 2 clips, and remove the front pillar garnish LH.
    Fig 9: Removing Front Pillar Garnish LH Clips

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13. REMOVE FRONT PILLAR GARNISH RH 
14. REMOVE INSTRUMENT PANEL HOLE COVER NO. 3 
    1. Disengage the 4 claws, and remove the instrument panel hole cover No. 3.
    Fig 10: Disengaging Instrument Panel Hole Cover No. 3 Claws

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15. DISCONNECT PASSENGER AIRBAG CONNECTOR (See  AIR BAG RESTRAINT SYSTEMS  article ) 
16. REMOVE INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY 
    1. Remove the bolt < A >.
       Fig 11: Removing Instrument Panel Sub-Assy W/Passenger Airbag Assembly Bolt

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    2. Remove the 6 screws.
    3. Disengage the 7 clips and the 3 claws.
    4. Disconnect the connectors.
    5. Pull the instrument panel SUB-ASSY w/ passenger airbag assy and remove.
    Fig 12: Removing Instrument Panel Sub-Assy W/ Passenger Airbag Assembly Screws, Clips And Claws

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17. REMOVE HEATER TO REGISTER DUCT NO. 1 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No. 1 from the instrument panel SUB-ASSY.
    Fig 13: Locating Ultrasonic Welding Portion (Heater To Register Duct No. 1)

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    Fig 14: Identifying Ultrasonic Welding Portion (Heater To Register Duct No. 1)

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18. REMOVE HEATER TO REGISTER DUCT NO. 3 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No. 3 from the instrument panel SUB-ASSY.
    Fig 15: Locating Ultrasonic Welding Portion (Heater To Register Duct No. 3)

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    Fig 16: Identifying Ultrasonic Welding Portion (Heater To Register Duct No. 3)

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19. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the instrument panel register assy No. 1 from the instrument panel SUB-ASSY.
    Fig 17: Locating Ultrasonic Welding Portion (Instrument Panel Register Assy No. 1 )

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    Fig 18: Identifying Ultrasonic Welding Portion (Instrument Panel Register Assy No. 1)

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20. REMOVE INSTRUMENT CLUSTER FINISH PANEL END 
    1. Remove the screw < D >.
    2. Disengage the 2 claws, and remove the instrument cluster finish panel end.
    Fig 19: Removing Instrument Cluster Finish Panel End

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21. REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See  AIR BAG RESTRAINT SYSTEMS  article ) 
22. REMOVE INSTRUMENT PANEL CUSHION NO. 1 
    1. Remove the instrument panel cushion No. 1 from the instrument panel SUB-ASSY.
23. REMOVE INSTRUMENT PANEL SUB-ASSY 
24. INSTALL INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. When replacing the instrument panel SUB-ASSY with a new one, cut the boss off using nippers, etc. as shown in the illustration.
       NOTE: When reusing the instrument panel SUB-ASSY, start from step (b).
       Fig 20: Cutting Boss Off (Instrument Panel Register Assy No. 1)

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    2. Using a screw, install the instrument panel register assy No. 1 to the instrument panel SUB-ASSY.
       Fig 21: Installing Instrument Panel Register Assy No. 1 To Instrument Panel Sub-Assembly

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25. INSTALL HEATER TO REGISTER DUCT NO. 1 
    1. When replacing the instrument panel SUB-ASSY with a new one, cut the boss off using nippers, etc. as shown in the illustration.
       NOTE: When reusing the instrument panel SUB-ASSY, start from step (b).
       Fig 22: Cutting Boss Off (Heater To Register Duct No. 1)

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    2. Using a screw, install the heater to register duct No. 1 to the instrument panel SUB-ASSY.
    Fig 23: Installing Heater To Register Duct No. 1 To Instrument Panel Sub-Assembly

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26. INSTALL HEATER TO REGISTER DUCT NO. 3 
    1. When replacing the instrument panel SUB-ASSY with a new one, cut the boss off using nippers, etc. as shown in the illustration.
       NOTE: When reusing the instrument panel SUB-ASSY, start from step (b).
       Fig 24: Cutting Boss Off (Heater To Register Duct No. 3)

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    2. Using a screw, install the heater to register duct No. 3 to the instrument panel SUB-ASSY.
    Fig 25: Installing Heater To Register Duct No. 3 To Instrument Panel Sub-Assembly

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27. INSTALL INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY 
    1. Install the instrument panel SUB-ASSY w/ passenger airbag assy with the 6 screws.
       Fig 26: Installing Instrument Panel Sub-Assembly W/ Passenger Airbag Assembly Screws

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    2. Using a torque wrench, install the bolt < A >.

       Torque: 18 N.m (184 kgf.cm, 13 ft.lbf) 

    Fig 27: Installing Instrument Panel Sub-Assembly W/ Passenger Airbag Assembly Bolt

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28. INSPECT SRS WARNING LIGHT (See  AIR BAG RESTRAINT SYSTEMS  article )