Generator ASSY: Replacement

REMOVE GENERATOR ASSY
1. Remove the terminal cap.
2. Remove the nut and generator wire.
3. Disconnect the generator connector.
4. Remove the wire harness clamp.
  
  Fig 1: Removing Generator Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Loosen bolts A and B.
6. Release the fan and generator V-ribbed belt tension, and remove the fan and generator V-ribbed belt.
  
  Fig 2: Loosening Bolts A & B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove bolt A and the nut, then remove the fan belt adjusting bar.
  
  Fig 3: Identifying Fan Belt Adjusting Bar Removing Bolt & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Remove bolt B and the generator.
  
  Fig 4: Removing Bolt B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR ASSY
1. Temporarily install the generator with bolt B.
  
  Fig 5: Installing Generator With Bolt B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily install the fan belt adjusting bar with bolt A, and tighten the nut to the specified torque.
  Torque: 11 N.m (112 kgf.cm, 8 ft.lbf)
  
  Fig 6: Installing Fan Belt Adjusting Bar Bolt & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Temporarily install the fan and generator V-ribbed belt onto each pulley.
4. Insert the adjusting bar between the engine mounting bracket and generator. Push the adjusting bar towards the vehicle front to adjust the V-ribbed belt tension.
  NOTE: Do not insert the adjusting bar between the oil control valve and generator because it could damage the oil control valve.
  
  Fig 7: Precautions For Inserting Adjusting Bar Between Oil Control Valve & Generator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. First tighten bolt A, then tighten bolt B.
  Torque:
  
  19 N.m (189 kgf.cm, 14 ft.lbf) for bolt A
  
  54 N.m (551 kgf.cm, 40 ft.lbf) for bolt B
6. Install the wire harness clamp.
7. Connect the generator connector.
8. Install the generator wire with the nut.
  Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)
9. Install the terminal cap.
INSPECT DRIVE BELT (See INSPECTION )