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Instrument Panel Sub-ASSY: Replacement

HINT:

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated in Fig 1 and alphabetically coded.

    Fig 1: Instrument Panel Sub-Assy Bolts, Screws And Nuts Table
    G03097620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE  PRECAUTION  ) 
  3. REMOVE INSTRUMENT CLUSTER FINISH PANEL 
    1. Remove the clip.
    2. Disengage the 7 claws and the 2 clips, and remove the instrument cluster finish panel.
      Fig 2: Locating Instrument Cluster Finish Panel Claws And Clips
      G03097621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE COMBINATION METER ASSY 
    1. Remove the 3 screws < C >.
      Fig 3: Locating Combination Meter Assy Screws
      G03097622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector, and then remove the combination meter assy.
  5. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 2 
    1. Using a moulding remover, disengage the 5 claws and remove the instrument panel speaker panel sub-assy No. 2.
      Fig 4: Locating Instrument Panel Speaker Panel Sub-Assy No. 2 Claws
      G03097623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO. 1 
  7. REMOVE FRONT NO. 2 SPEAKER ASSY (SEE  REPLACEMENT  ) 
  8. REMOVE HEATER CONTROL KNOB 
    1. Remove the 3 heater control knobs.
      Fig 5: Removing Heater Control Knobs
      G03097624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CTR 
    1. Remove the 2 screws < E >.
      Fig 6: Removing Instrument Cluster Finish Panel Sub-Assy CTR Screws
      G03097625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 8 clips and the 6 claws, and remove the instrument cluster finish panel sub-assy CTR.
      Fig 7: Locating Instrument Cluster Finish Panel Sub-Assembly CTR Clips And Claws
      G03097626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIO BRACKET NO. 1 & NO. 2 (W/O RADIO) 
    1. Remove the 4 screws and the radio bracket No. 1 & No. 2.
      Fig 8: Locating Radio Bracket No. 1 & No. 2 Screws
      G03097627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (W/RADIO) (SEE  REPLACEMENT  ) 
  12. REMOVE FRONT PILLAR GARNISH LH 
    1. Disengage the 2 clips, and remove the front pillar garnish LH.
      Fig 9: Locating Front Pillar Garnish LH Clips
      G03097628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT PILLAR GARNISH RH 

    HINT:

    Use the same procedures for the RH side and LH side.

  14. REMOVE INSTRUMENT PANEL HOLE COVER NO. 3 
    1. Disengage the 4 claws, and remove the instrument panel hole cover No. 3.
      Fig 10: Removing Instrument Panel Hole Cover No. 3
      G03097629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT PASSENGER AIRBAG CONNECTOR (SEE  REPLACEMENT  ) 
  16. REMOVE INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY 
    1. Remove the bolt < A >.
      Fig 11: Locating Bolt
      G03097630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 6 screws.
    3. Disengage the 7 clips and the 3 claws.
    4. Disconnect the connectors.
    5. Pull the instrument panel sub-assy w/passenger airbag assy and remove.
      Fig 12: Locating Instrument Panel Sub-Assembly Components
      G03097631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE HEATER TO REGISTER DUCT NO. 1 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in Fig 13 and Fig 14 to remove the heater to register duct No. 1 from the instrument panel sub-assy.
      Fig 13: Locating Ultrasonic Welding Portion
      G03097632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 14: Identifying Ultrasonic Welding Portion, Cut Line And Heater To Register Duct No. 1
      G03097633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE HEATER TO REGISTER DUCT NO. 3 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in Fig 15 and Fig 16 to remove the heater to register duct No. 3 from the instrument panel sub-assy.
      Fig 15: Locating Ultrasonic Welding Portion
      G03097634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 16: Identifying Ultrasonic Welding Portion, Cut Line And Heater To Register Duct No. 3
      G03097635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Using nippers etc., cut off the ultrasonic welding portion as shown in Fig 17 and Fig 18 to remove the instrument panel register assy No. 1 from the instrument panel sub-assy.
      Fig 17: Locating Ultrasonic Welding Portion
      G03097636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 18: Identifying Ultrasonic Welding Portion, Cut Line And Instrument Panel Register Assy No. 1
      G03097637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INSTRUMENT CLUSTER FINISH PANEL END 
    1. Remove the screw < D >.
    2. Disengage the 2 claws, and remove the instrument cluster finish panel end.
      Fig 19: Locating Instrument Cluster Finish Panel End Screw And Claws
      G03097638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSY (SEE  REPLACEMENT  ) 
  22. REMOVE INSTRUMENT PANEL CUSHION NO. 1 
    1. Remove the instrument panel cushion No. 1 from the instrument panel sub-assy.
  23. REMOVE INSTRUMENT PANEL SUB-ASSY 
  24. INSTALL INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. When replacing the instrument panel sub-assy with a new one, cut the boss off using nippers, etc. as shown in Fig 20.
      NOTE: When reusing the instrument panel sub-assy, start from step  b.
      Fig 20: Cutting Boss Off Instrument Panel Register Assy No. 1
      G03097639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screw, install the instrument panel register assy No. 1 to the instrument panel sub-assy.
      Fig 21: Installing Instrument Panel Register Assembly No. 1
      G03097640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL HEATER TO REGISTER DUCT NO. 1 
    1. When replacing the instrument panel sub-assy with a new one, cut the boss off using nippers, etc. as shown in Fig 22.
      NOTE: When reusing the instrument panel sub-assy, start from step  b.
      Fig 22: Cutting Boss Off Heater To Register Duct No. 1
      G03097641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screw, install the heater to register duct No. 1 to the instrument panel sub-assy.
      Fig 23: Installing Heater To Register Duct No. 1
      G03097642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL HEATER TO REGISTER DUCT NO. 3 
    1. When replacing the instrument panel sub-assy with a new one, cut the boss off using nippers, etc. as shown in Fig 24.
      NOTE: When reusing the instrument panel sub-assy, start from step  b.
      Fig 24: Cutting Boss Off Heater To Register Duct No. 3
      G03097643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screw, install the heater to register duct No. 3 to the instrument panel sub-assy.
      Fig 25: Installing Heater To Register Duct No. 3
      G03097644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL INSTRUMENT PANEL SUB-ASSY W/PASSENGER AIRBAG ASSY 
    1. Install the instrument panel sub-assy w/passenger air-bag assy with the 6 screws.
      Fig 26: Locating Instrument Panel Sub-Assy W/Passenger Air-Bag Assembly Components
      G03097645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a torque wrench, install the bolt < A >.

      Torque: 18 N.m (184 kgf.cm, 13 ft.lbf) 

      Fig 27: Installing Bolt
      G03097646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSPECT SRS WARNING LIGHT (SEE  DIAGNOSIS SYSTEM  ) 
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