Automatic Transaxle Assembly: Installation

1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 1: Identifying Rear Engine Mounting Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bracket to the automatic transaxle with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 2: Identifying Bracket To Automatic Transaxle With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bracket to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 3: Identifying Engine Mounting Bracket LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a vernier caliper, measure dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
   Fig 4: Identifying Dimension "A" Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

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2. Set the key of the front oil pump drive gear to the top and put a mark on the housing.
   Fig 5: Identifying Key Of Front Oil Pump Drive Gear To Top

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3. Put a mark on the torque converter clutch so that its groove can be clearly indicated.
   Fig 6: Identifying Mark On Torque Converter Clutch

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4. Match the 2 marks on the transaxle case and the torque converter clutch and fit the spline part of the input shaft to the spline part of the turbine runner.
   Fig 7: Identifying Marks On Transaxle Case And Torque Converter Clutch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Rotating the torque converter clutch, fit the spline part of the stator shaft with the spline part of the stator.

   HINT:

   Rotate it about 180°.

   Fig 8: Identifying Torque Converter Clutch

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6. Rotating the torque converter clutch, match the 2 marks on the case and the torque converter clutch again and fit the key of the oil bump drive gear into the key way of the torque converter clutch.
   NOTE: When rotating the torque converter clutch, do not push it with excessive force.
   Fig 9: Identifying Marks On Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is greater than A.

   Standard dimension: B = A + 1.0 mm (0.039 in.) or more 

   Fig 10: Identifying Dimension B

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1. Install the transaxle to the engine with the 7 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

   46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B 

   44 N*m (449 kgf*cm, 32 ft.*lbf) for bolt C 

   Fig 11: Identifying Transaxle To Engine With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   HINT:

   First install the black colored bolt, and then the remaining 5 bolts.

   Fig 12: Identifying 6 Torque Converter Clutch Mounting Bolts

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1. Install the cover to the automatic transaxle.
   Fig 13: Identifying Cover To Automatic Transaxle

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1. Install the engine mounting insulator LH with the 5 bolts and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt A 

   87 N*m (887 kgf*cm, 64 ft.*lbf) for nut B 

   Fig 14: Identifying Engine Mounting Insulator LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting member with the 4 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) for bolt A 

   65 N*m (663 kgf*cm, 48 ft.*lbf) for bolt B 

   Fig 15: Identifying Left Engine Mounting Member Sub-Assembly

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1. Install the insulator to the rear engine mounting bracket with the bolt.

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

   Fig 16: Identifying Insulator To Rear Engine Mounting Bracket With Bolt

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2. Tighten the 3 nuts and bolt.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

   Fig 17: Identifying 3 Nuts And Bolt

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1. Install the insulator to the front engine mounting bracket with the bolt and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 18: Identifying Front Engine Mounting Insulator

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1. Install the starter with the 2 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

2. Connect the connector.
3. Install the starter wire with the nut.

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

1. Install the drive shaft (see INSTALLATION ).

1. Install the drive shaft (see INSTALLATION ).
   Fig 19: Identifying Front Drive Shaft Assembly Rh

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1. Install the exhaust pipe (See INSTALLATION ).

1. Tighten the No. 1 oil cooler outlet tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Tighten the No. 1 oil cooler inlet tube.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 20: Identifying No. 1 Oil Cooler Outlet Tube

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2. Install the 2 oil cooler tube clamps with the 2 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) for bolt A 

   12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B 

   Fig 21: Identifying Cable Bracket To Automatic Transaxle With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the cable bracket to the automatic transaxle with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 22: Identifying Oil Filler Tube To Automatic Transaxle With Bolt

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1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the ATF level gauge.
   Fig 23: Identifying ATF Level Gauge

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1. Install the transmission control cable support to the automatic transaxle with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 24: Identifying Transmission Control Cable Support To Automatic Transaxle With Bolt

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1. Install the hose to the oil filler tube sub-assembly and automatic transaxle.
   Fig 25: Identifying Breather Plug Hose

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1. Connect the 2 clamps to the oil filler tube.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Connect the 2 speed sensor connectors.
   Fig 26: Identifying Connector

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1. Install the harness and wire harness bracket with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 ft.*lbf) for bolt A 

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) for bolt B 

   Fig 27: Identifying Wire Harness

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1. Install the cable and clip to the bracket.
   Fig 28: Identifying Transmission Control Cable Assembly

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2. Temporarily install the cable to the control shaft lever with the nut.

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

Fig 29: Identifying Air Cleaner Assembly

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1. Install the carrier to the body with the 4 bolts.

   Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

Fig 30: Identifying Carrier To Body With 4 Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

1. Inspect the food (See ADJUSTMENT ).

1. Adjust the food (See ADJUSTMENT ).

Fluid type: Toyota Genuine ATF WS 

Standard capacity: 3.5 liters (3.7 US qts, 3.1 lmp.qts) 

1. Adjust the lever position (see ADJUSTMENT  ).

1. Inspect the lever position (see ADJUSTMENT  ).

1. Inspect the fluid (see ON-VEHICLE INSPECTION  ).

1. Inspect and adjust the wheel alignment (see ADJUSTMENT ).

1. Check the sensor signal (see DTC C0200/31 RIGHT FRONT WHEEL SPEED SENSOR SIGNAL MALFUNCTION; DTC C0205/32 LEFT FRONT WHEEL SPEED SENSOR SIGNAL MALFUNCTION; DTC C1235/35 FOREIGN OBJECT IS ATTACHED ON TIP OF FRONT SPEED SENSOR RH; DTC C1236/36 FOREIGN OBJECT IS ATTACHED ON TIP OF FRONT SPEED SENSOR LH; DTC C1271/71 LOW OUTPUT SIGNAL OF FRONT SPEED SENSOR RH (TEST MODE DTC); DTC C1272/72 LOW OUTPUT SIGNAL OF FRONT SPEED SENSOR LH (TEST MODE DTC); DTC C1275/75 ABNORMAL CHANGE IN OUTPUT SIGNAL OF FRONT SPEED SENSOR RH (TEST MODE DTC); DTC C1276/76 ABNORMAL CHANGE IN OUTPUT SIGNAL OF FRONT SPEED SENSOR LH (TEST MODE DTC) .

1. Reset memory (AT initialization) (see INITIALIZATION  ).

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)