Automatic Transaxle Assembly: Installation

1. Coat a new O-ring with ATF and install it into the speedometer driven hole cover sub-assembly.
2. Install the speedometer driven hole cover sub-assembly onto the automatic transaxle.

   Torque: 7.0 N*m (71 kgf*cm, 61 in.*lbf) 

Fig 1: Locating Bolt And Speedometer Driven Hole Cover Sub-Assembly

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1. Coat a new O-ring with ATF and install it onto the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly onto the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

Fig 2: Locating Bolt And Oil Filler Tube Sub-Assembly

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1. Install the transmission oil level gauge sub-assembly into the transmission oil filler tube sub-assembly.

1. Install the No. 1 transmission control cable bracket onto the automatic transaxle with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 3: Locating Bolts And Transmission Control Cable Bracket

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1. Install the engine mounting bracket LH onto the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 4: Locating Bolts And Engine Mounting Bracket LH

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1. Install the rear engine mounting bracket onto the automatic transaxle with the 3 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

   Fig 5: Locating Bolts And Rear Engine Mounting Bracket

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1. Provisionally install the rear engine mounting insulator and the rear engine mounting bracket with the bolt.

   HINT:

   Tighten the bolt to the specified torque after tighten rear engine mounting insulator.

   Fig 6: Locating Bolt, Nut And Rear Engine Mounting Insulator

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1. Install the front engine mounting bracket onto the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 7: Locating Bolts And Front Engine Mounting Bracket

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1. Provisionally install the front engine mounting insulator and the front engine mounting bracket with the bolt and nut.

   HINT:

   Tighten the bolt and nut to the specified torque after tightening front engine mounting insulator.

   Fig 8: Locating Bolt, Nut And Front Engine Mounting Insulator

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(See INSPECTION )

1. Using vernier calipers, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate [*1].
   Fig 9: Measuring Dimension A Between Transaxle Fitting Part And Converter Fitting Part

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2. Set the key at the top of the front oil pump drive gear and put a matchmark on the housing.
   Fig 10: Identifying Matchmarks

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3. Put a matchmark on the torque converter so that the groove is clearly indicated.
   Fig 11: Identifying Matchmark On Torque Converter

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4. Align the matchmark on the case with the one on the converter and fit the spline on the input shaft to the spline on the turbine runner.
   Fig 12: Aligning Matchmark On Case With One On Converter And Fit Spline On Input Shaft

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5. Rotating the converter, fit the stator shaft spline with the one on the stator.

   HINT:

   Rotate it approximately 180 degrees.

   Fig 13: Identifying Matchmarks

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6. Rotating the converter, align the matchmark on the case with the one on the converter again and fit the oil pump drive gear key into the keyway on the converter.
   NOTE: Do not push the converter excessively when rotating it.
   Fig 14: Aligning Matchmark On Case With One On Converter And Fit Spline On Input Shaft

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7. Using vernier calipers and a straight edge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step [*1].

   Standard: 

   A + 1 mm (0.04 in.) or more 

   NOTE: Subtract the thickness of the straight edge from the measured value to gain dimension B.
   Fig 15: Measuring Dimension B

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1. Install the automatic transaxle with the 5 upper side mounting bolts onto the engine.

   Torque: 

   Bolt A 

   64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (469 kgf*cm, 34 ft.*lbf) 

   Fig 16: Locating Upper Side Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 4 lower side mounting bolts.

   Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf) 

   Fig 17: Locating Lower Side Mounting Bolts

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1. Install the engine mounting insulator LH with the 4 bolts.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Fig 18: Locating Bolts And Engine Mounting Insulator LH

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2. Provisionally install the engine mounting insulator LH and the engine mounting bracket LH with the bolt and nut.

   HINT:

   Tighten the bolt and nut to the specified torque after tighten engine mounting insulator LH.

   Fig 19: Locating Engine Mounting Insulator Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Support the front suspension crossmember with a transmission jack.
2. While inserting SST into the reference holes on the front suspension crossmember RH and LH alternately, tighten 2 bolts A, 2 bolts B, and 2 nuts on the RH and LH sides to the respective specified torque in several steps.
   Fig 20: Locating Front Suspension Crossmember Nut And Bolts

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   SST 09670-00020 

   Torque: 

   Bolt A 

   145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Nut 

   95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Install the front suspension member rear brace LH with the 3 bolts.

   Torque: 

   Bolt A 

   145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   93 N*m (948 kgf*cm, 69 ft.*lbf) 

   Fig 21: Locating Front Suspension Member Rear Brace LH And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedure as for the LH side.

1. Install the front crossmember with the 6 bolts.

   Torque: 

   Bolt A 

   96 N*m (979 kgf*cm, 71 ft.*lbf) 

   Bolt B 

   95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Fig 22: Locating Front Crossmember And Bolts

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1. Tighten the bolt.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Fig 23: Locating Bolt

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1. Tighten the bolt and nut.

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Fig 24: Locating Bolt And Nut

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1. Tighten the bolt and nut.

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

   Fig 25: Locating Bolt And Nut

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1. Install the front suspension member reinforcement LH with the 4 bolts.

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   Fig 26: Locating Front Suspension Member Reinforcement LH And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Temporarily tighten bolts A and B, and then fully tighten the 4 bolts in the order of C, B, D, and A.

HINT:

Use the same procedure as for the LH side.

1. Apply adhesive to the 6 bolts.

   Adhesive: 

   Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent 

2. Install the 6 torque converter clutch and drive plate set bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   HINT:

   First install the black colored bolt and then the 5 silver white colored bolts.

   Fig 27: Locating Drive Plate Set Bolt

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3. Install the flywheel housing under cover.

1. Install the No. 2 oil cooler tube sub-assembly onto the automatic transaxle assembly with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the 2 oil cooler hoses onto the 2 oil cooler tube unions.
   Fig 28: Locating Bolt And No. 2 Oil Cooler Tube Sub-Assembly

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1. Using vernier calipers, measure the free length of the compression spring.

   Minimum length: 

   41.5 mm (1.634 in.) 

   If the length is not as specified, replace the compression spring.

   Fig 29: Measuring Free Length Of Compression Spring

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2. Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.
   Fig 30: Identifying Exhaust Pipe Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Install the exhaust pipe gasket in the correct direction.
   • Do not damage the outer surface of the exhaust pipe gasket.
   • Do not reuse the exhaust pipe gasket.
   • Do not push in the gasket with the exhaust pipe when connecting it.
3. Install the front exhaust pipe assembly onto the exhaust manifold with the 2 bolts and 2 compression springs.

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 31: Locating Exhaust Manifold Bolts And Compression Springs

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4. Install a new gasket, 2 bolts and install the front exhaust pipe assembly onto the center exhaust pipe assembly.

   Install the front exhaust pipe assembly onto the center exhaust pipe assembly with a new gasket and 2 bolts.

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 32: Locating Bolts And Gasket

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5. Connect the heated oxygen sensor connector.

Fig 33: Locating Heated Oxygen Sensor Connector

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HINT:

See the steps from "INSTALL FRONT DRIVE SHAFT ASSEMBLY LH" through "FRONT AXLE HUB NUT RH" ( INSTALLATION ).

1. Install the transmission control cable assembly into the control shaft lever with the nut.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Fix the transmission control cable assembly onto the transmission control cable bracket with a new clip.
   Fig 34: Locating Clip, Nut And Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the transmission control cable support onto the automatic transaxle assembly with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 35: Locating Bolt And Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 3 engine wire onto the automatic transaxle assembly with the bolt.

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

2. Connect the No. 3 engine wire clamp.
   Fig 36: Locating Bolt And No. 3 Engine Wire

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1. Install the engine wire clamp onto the automatic transaxle assembly with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 37: Locating Bolt And Engine Wire Clamp

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2. Connect the engine wire clamp.

Fig 38: Identifying Engine Wire Clamp

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1. Connect the park/neutral position switch connector.
2. Connect the transmission wire connector.
3. Connect the speed sensor NT connector.
4. Connect the speed sensor NC connector.

1. Install the air cleaner case sub-assembly with the 3 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Fig 39: Locating Bolts And Air Cleaner Case Sub-Assembly

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1. Install the air cleaner filter element onto the air cleaner case.

1. Install the battery carrier assembly with the 4 bolts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

Fig 40: Locating Bolts And No. 2 Battery Carrier

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1. Install the cowl top panel outer with the 10 bolts.

   Torque: 8.8 N*m (90 kgf*cm, 78 in.*lbf) 

Fig 41: Locating Bolts And Outer Cowl Top Panel

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Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

Fluid type: 

Toyota Genuine ATF WS 

HINT:

(See ADJUSTMENT )