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Automatic Transaxle Unit: Disassembly

  1. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle housing.
      2. Fig 1: Locating Speedometer Driven Hole Cover Bolt
      G05400091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.
  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever.
      Fig 2: Locating Control Shaft Lever Nut
      G05399959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pry out the lock plate and remove the manual valve shaft nut.
      Fig 3: Locating Manual Valve Shaft Nut
      G05399960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and pull out the park/neutral position switch assembly.
      Fig 4: Locating Park/Neutral Position Switch Bolts
      G05399961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE SPEED SENSOR 
    1. Remove the bolt and remove the speed sensor from the transaxle case.
      Fig 5: Identifying Speed Sensor
      G04831259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER TUBE UNION 
    1. Remove the 2 oil cooler tube unions from the transaxle case.
      2. Fig 6: Identifying Oil Cooler Tube Union
      G04831260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 oil cooler tube unions.
  5. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 No. 1 transaxle case plugs from the transaxle housing and transaxle case.
      Fig 7: Locating Transaxle Case Plugs
      G04831261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 transaxle case plug from the transaxle case.
      3. Fig 8: Locating Transaxle Case Plug
      G04831262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-rings from the No. 1 transaxle case plugs.
  6. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the breather plug.
      2. Fig 9: Identifying Breather Plug Hose
      G04831263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE BREATHER PLUG 
    1. Remove the breather plug from the transaxle case.
  8. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Place the transaxle onto wooden blocks.
      Fig 10: Placing Transaxle Onto Wooden Blocks
      G05400100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 19 bolts and remove the oil pan and oil pan gasket.
      Fig 11: Identifying Automatic Transaxle Oil Pan Bolts
      G04831264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 oil cleaner magnets from the oil pan.
      3. Fig 12: Identifying Magnets
      G04831116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Examine the particles in the pan.
      1. Collect any steel chips with the removed magnets.

        Carefully look at the foreign matter and particles in the pan and on the magnets to predict the type of wear which might be found in the transaxle.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bearing wear

  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and remove the oil strainer assembly.
      Fig 13: Locating Oil Strainer Assembly Bolts
      G05400103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the oil strainer gasket from the oil strainer.
      Fig 14: Identifying Valve Body Oil Strainer Gasket
      G04831119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Disconnect the 5 solenoid connectors.
      2. Fig 15: Locating Solenoid Connectors
      G05400105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and lock plate and remove the ATF temperature sensor.
    3. Remove the 2 bolts and remove the detent spring cover and detent spring.
      Fig 16: Locating Manual Detent Spring Cover Bolts
      G04831121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 13 bolts and the valve body assembly from the transaxle case.
      Fig 17: Locating Transmission Valve Body Assembly Bolts
      G04831122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION WIRE 
    1. Remove the bolt and the transmission wire from the transaxle case.
      Fig 18: Locating Transmission Wire Bolt
      G04831108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the transmission wire.
      Fig 19: Locating Transmission Wire O-Ring
      G04831109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the transaxle case 2nd brake gasket from the transaxle case.
      Fig 20: Locating Transaxle Case 2nd Brake Gasket
      G04831273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the transaxle case gasket from the transaxle case.
      Fig 21: Locating Transaxle Case Gasket
      G04831274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket from the transaxle case.
      Fig 22: Identifying Brake Drum Gasket
      G04831275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle case.
      Fig 23: Identifying Check Ball Body And Spring
      G04831276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE B-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-2 accumulator piston and spring.
      NOTE:
      • Blowing the air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with the compressed air.
        Fig 24: Identifying B-2 Accumulator Piston And Spring
        G04831277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the B-2 accumulator piston.
      Fig 25: Locating B-2 Accumulator Piston O-Rings
      G04831278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston and spring.
      NOTE:
      • Blowing the air may cause the piston to jump out. When removing the piston, hold it with your hand using a piece of cloth.
      • Do not splash ATF with the compressed air.
        Fig 26: Identifying C-3 Accumulator Piston And Spring
        G04831279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-3 accumulator piston.
      Fig 27: Locating C-3 Accumulator Piston O-Rings
      G04831280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE C-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-2 accumulator piston and the spring.
      NOTE:
      • Blowing the air may cause the piston to jump out. When removing the piston, hold it by hand using a shop rag or piece of cloth.
      • Do not splash ATF with the compressed air.
        Fig 28: Identifying C-2 Accumulator Piston And Spring
        G04831281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-2 accumulator piston.
      Fig 29: Locating C-2 Accumulator Piston O-Rings
      G04831282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE TRANSAXLE HOUSING 
    1. Remove the 14 bolts.
      2. Fig 30: Locating Transaxle Housing Bolts
      G05400120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap around the circumference of the transaxle housing with a plastic hammer to remove the transaxle housing from the transaxle case.
      NOTE: The differential gear assembly may be accidentally removed when the transaxle housing is removed.
  21. INSPECT INPUT SHAFT END PLAY 
    1. Measure the end play in the axial direction.

      End play: 

      0.374 to 1.292 mm (0.0147 to 0.0509 in.) 

      If the end play is not as specified, replace the stator shaft thrust needle roller bearing and the forward clutch hub thrust needle roller bearing.

      Fig 31: Measuring Input Shaft End Play
      G04831284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and the oil pump assembly from the transaxle case.
      Fig 32: Identifying Oil Pump Assembly Bolts
      G04831285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear assembly from the transaxle case.
      Fig 33: Identifying Differential Gear Assembly
      G05400123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE OVERDRIVE BRAKE GASKET 
    1. Using a screwdriver, remove the 2 overdrive brake gaskets from the transaxle case.
      Fig 34: Locating Overdrive Brake Gaskets
      G04831287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE INPUT SHAFT ASSEMBLY 
    1. Remove the input shaft assembly from the transaxle case.
      Fig 35: Identifying Input Shaft Assembly
      G04831288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the input shaft.
      Fig 36: Identifying Stator Shaft Thrust Needle Roller Bearing
      G04831289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the forward clutch hub.
      Fig 37: Identifying Forward Clutch Hub Thrust Needle Roller Bearing
      G04831290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSPECT INTERMEDIATE SHAFT ASSEMBLY 
    1. Using a dial indicator, measure the intermediate shaft end play.

      Standard clearance: 

      0.204 to 0.966 mm (0.008 to 0.038 in.) 

      If the end play is not as specified, select and replace the rear clutch drum thrust needle roller bearing.

      Fig 38: Measuring Intermediate Shaft End Play
      G04831291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub from the transaxle case.
      Fig 39: Identifying Forward Clutch Hub
      G04831292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE REAR TRANSAXLE COVER ASSEMBLY 
    1. Remove the 11 bolts.
      2. Fig 40: Identifying Rear Transaxle Cover Bolts
      G05400130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap around the circumference of the rear transaxle cover with a plastic hammer to remove the rear transaxle cover from the transaxle case.
  31. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 4 transaxle case gaskets.
      Fig 41: Identifying Transaxle Case Gaskets
      G04831294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic finger, remove the thrust needle roller bearing.
      Fig 42: Identifying Rear Clutch Drum Thrust Needle Roller Bearing
      G04831295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE INTERMEDIATE SHAFT ASSEMBLY 
    1. Remove the intermediate shaft assembly from the transaxle case.
      Fig 43: Identifying Intermediate Shaft Assembly
      G04831296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC 
    1. Remove the flange, 2 discs and 2 No. 2 flanges from the transaxle.
      Fig 44: Identifying 2nd Coast And Overdrive Brake Disc
      G04831297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic finger, remove the C-2 hub thrust bearing race, the thrust needle roller bearing and the No. 3 thrust bearing race from the direct clutch hub.
      Fig 45: Identifying C-2 Hub Thrust Bearing Race And Thrust Needle Roller Bearing
      G04831298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE DIRECT CLUTCH HUB 
    1. Remove the direct clutch hub from the transaxle case.
      Fig 46: Identifying Direct Clutch Hub
      G04831299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic finger, remove the thrust bearing from the rear thrust needle bearing.
      Fig 47: Identifying Rear Planetary Sun Gear Thrust Needle Roller Bearing
      G04831300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle case.
      Fig 48: Identifying Rear Planetary Sun Gear Assembly
      G04831301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the rear planetary sun gear thrust needle roller bearing and No. 1 planetary carrier thrust washer from the rear planetary sun gear.
      Fig 49: Identifying Rear Planetary Sun Gear Thrust Needle Roller Bearing
      G04831302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSPECT ONE-WAY CLUTCH ASSEMBLY 
    1. Hold the rear planetary sun gear and turn the one-way clutch.
    2. Make sure that the one-way clutch turns freely counterclockwise and locks when turned clockwise.
      Fig 50: Inspecting One-Way Clutch Assembly
      G05400140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear.
      Fig 51: Identifying One-Way Clutch Assembly And Planetary Carrier Thrust Washer
      G04831304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      Fig 52: Identifying 2nd Coast And Overdrive Brake Flange Hole Snap Ring
      G04831305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE 2ND BRAKE DISC 
    1. Using a screwdriver, remove the snap ring.
      2. Fig 53: Identifying Snap Ring
      G04831306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 flanges, 4 discs and 3 No. 1 flanges from the transaxle.
  44. REMOVE 2ND BRAKE PISTON SLEEVE 
    1. Remove the 2nd brake piston sleeve from the transaxle case.
      Fig 54: Identifying 2nd Brake Piston Sleeve
      G04831307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSPECT NO. 2 ONE-WAY CLUTCH 
    1. Turn the rear planetary gear assembly.
    2. Make sure that the rear planetary gear assembly turns freely counterclockwise and locks when turned clockwise.
      Fig 55: Inspecting No 2 One-Way Clutch
      G05400145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the rear planetary gear assembly from the transaxle case.
      Fig 56: Identifying Rear Planetary Gear Assembly
      G04831309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing and 2 bearing races from the rear planetary gear assembly.
      Fig 57: Identifying Thrust Needle Roller Bearing And Bearing Races
      G04831310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE NO. 2 ONE-WAY CLUTCH 
    1. Separate the 2nd brake cylinder, No. 2 one-way clutch and the rear planetary gear.
      Fig 58: Identifying 2nd Brake Cylinder, One-Way Clutch And Rear Planetary Gear
      G04831311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE OUTER RACE RETAINER 
    1. Remove the retainer from the No. 2 one-way clutch.
      Fig 59: Locating One-Way Clutch Retainer
      G04831312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE FRONT PLANETARY SUN GEAR 
    1. Remove the front planetary sun gear and thrust needle roller bearing from the transaxle case.
      Fig 60: Identifying Front Planetary Sun Gear And Thrust Needle Roller Bearing
      G04831313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE 1ST AND REVERSE BRAKE DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
      Fig 61: Identifying Flange, Discs And Plates
      G04831314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

      Fig 62: Removing Snap Ring
      G04831315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1st and reverse brake return spring sub-assembly.
  53. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the No. 2 1st and reverse brake piston.
      NOTE:
      • Blowing the air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
      • Do not splash ATF with the compressed air.
        Fig 63: Removing 1st And Reverse Brake Piston
        G04831316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON O-RING 
    1. Remove the 2 O-rings from No. 2 1st and reverse brake piston.
      Fig 64: Locating 1st And Reverse Brake Piston O-Rings
      G04831317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE COUNTER DRIVE GEAR NUT 
    1. Fix the counter driven gear with the parking lock pawl.
      Fig 65: Identifying Parking Lock Pawl
      G04831318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, release the lock washer.

      SST 09930-00010 

      Fig 66: Removing Lock Washer
      G04831319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the nut and lock washer.

      SST 09387-00120 

      Fig 67: Removing Lock Washer
      G04831320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the planetary gear assembly from the transaxle case.

      SST 09950-60010 (09951-00400, 09951-00320, 09952-06010), 09950-70010 (09951-07100) 

      Fig 68: Removing Planetary Gear Assembly From Transaxle Case
      G04831321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE COUNTER DRIVE GEAR 
    1. Install the 2 bolts to the counter drive gear.

      Bolt (M6): 

      Length = 40 to 80 mm (1.57 to 3.15 in.) 

      Pitch = 1.0 mm (0.04 in.) 

      Fig 69: Identifying Counter Drive Gear Bolts
      G04831322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Rotate the 2 bolts and remove the counter drive gear and front planetary sun gear.
    3. Remove the 2 radial ball bearings from the counter drive gear and front planetary sun gear.
  58. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts, cam guide and bracket from the transaxle case.
      Fig 70: Identifying Parking Lock Pawl Bracket Bolts
      G04831323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Remove the manual valve lever shaft retainer spring from the manual valve lever shaft.
      Fig 71: Removing Manual Valve Lever Shaft Retainer Spring
      G04831324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver, release and remove the spacer.
      Fig 72: Removing Spacer
      G04831325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, drive out the manual valve lever shaft spring pin.
      3. Fig 73: Removing Manual Valve Lever Shaft Spring Pin
      G04831326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the manual valve lever shaft and manual valve lever.
  61. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 74: Identifying Parking Lock Rod
      G04831327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE MANUAL VALVE LEVER SHAFT 
    1. Remove the manual valve lever shaft from the transaxle case.
      Fig 75: Identifying Manual Valve Lever Shaft
      G04831328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE PARKING LOCK PAWL 
    1. Using a screwdriver, remove the parking lock pawl shaft from the transaxle case.
    2. Remove the parking lock pawl torsion spring and parking lock pawl from the transaxle case.
      Fig 76: Locating Parking Lock Pawl Torsion Spring
      G04831329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE COUNTER DRIVEN GEAR 
    1. Remove the counter driven gear, drive pinion and thrust needle roller bearing from the transaxle case.
      Fig 77: Identifying Counter Driven Gear And Thrust Needle Roller Bearing
      G04831330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE DIFFERENTIAL DRIVE PINION PLUG 
    1. Using a brass bar and a hammer, remove the differential drive pinion plug.
      Fig 78: Removing Differential Drive Pinion Plug
      G04831331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE DIFFERENTIAL DRIVE PINION 
    1. Using SST and a press, remove the differential drive pinion from the counter driven gear.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07150) 

      Fig 79: Removing Differential Drive Pinion From Counter Driven Gear
      G04831332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE BEARING LOCK PLATE 
    1. Remove the bolt and the bearing lock plate.
      Fig 80: Locating Bearing Lock Plate Bolt
      G04831333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the differential gear lube apply tube from the transaxle housing.
      Fig 81: Locating Differential Gear Lube Apply Tube
      G04831334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the front drive pinion front tapered roller bearing from the transaxle housing.

      SST 09308-10010 

      Fig 82: Removing Front Drive Pinion Front Tapered Roller Bearing
      G05400172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING 
    1. Using SST, remove the front drive pinion rear tapered roller bearing from the transaxle case.

      SST 09612-65014 (09612-01040) 

      Fig 83: Removing Front Drive Pinion Rear Tapered Roller Bearing
      G04831336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 transaxle case plate from the transaxle case.
  71. REMOVE COUNTER DRIVE GEAR BEARING LH 
    1. Remove the counter drive gear bearing LH from the transaxle case.
    2. Using SST, remove the counter drive gear bearing outer race LH from the transaxle case.

      SST 09308-00010 

      Fig 84: Removing Counter Drive Gear Bearing Outer Race LH
      G05400174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE COUNTER DRIVE GEAR BEARING RH 
    1. Remove the counter drive gear bearing RH from the transaxle case.
    2. Using SST, remove the counter drive gear bearing outer race RH from the transaxle case.

      SST 09308-00010 

      Fig 85: Removing Counter Drive Gear Bearing Outer Race RH
      G05400175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
      Fig 86: Identifying Counter Drive Gear Hole Snap Ring
      G04831339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the oil seal from the transaxle case.
      Fig 87: Removing Manual Valve Lever Shaft Oil Seal
      G04831340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the oil seal from the transaxle case.

      SST 09950-60010 (09951-00550), 09950-70010 (09951-07100) 

      Fig 88: Removing Front Transaxle Case Oil Seal
      G04831341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the transaxle case oil seal from the transaxle housing.

      SST 09950-60010 (09951-00530), 09950-70010 (09951-07100) 

      Fig 89: Removing Transaxle Case Oil Seal
      G04831342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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