2AZ-FE Charging: Generator: Disassembly

SST 09820-63011 (09820-06010), 09820-06021 

1. Tighten SST 1 -B to the specified torque, and then fix SST 1-A on the generator rotor shaft.
   SST SPECIFICATION
   
   

   Item	Part No.
   SST 1-A and B	09820-06010
   SST 2	09820-06021

   Fig 1: Identifying Generator Pulley

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   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE: Securely fix SST on the generator rotor shaft.
2. Clamp SST 2 in a vise.
3. Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.
   Fig 2: Inserting SST 1-A And B Into SST 2

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4. Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.
   NOTE: If the generator pulley nut is turned by more than a half turn, the generator rotor shaft may be damaged.
Fig 3: Turning SST 1-A
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5. Remove the generator from SST 2.
6. Fix SST 1-B, and then loosen SST 1-A in the direction shown. Remove SST 1-A and B from the generator.
   Fig 4: Removing SST 1-A And B From Generator

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7. Remove the generator pulley nut and generator pulley.
   Fig 5: Identifying Generator Pulley Nut And Generator Pulley

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1. Place the generator on the generator pulley.
2. Remove the 3 nuts and generator rear end cover.
   Fig 6: Identifying Nuts And Generator Rear End Cover

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3. Remove the terminal insulator.
   Fig 7: Identifying Terminal Insulator

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4. Remove the 2 screws and generator brush holder.
   Fig 8: Identifying Generator Brush Holder And Screws

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1. Remove the bolt and cord clip.
   Fig 9: Identifying Cord Clip Bolt

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2. Remove the 4 bolts.
   Fig 10: Identifying Bolts

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3. Using SST, remove the generator drive end frame.

   SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010) 

   Fig 11: Identifying Generator Drive End Frame

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4. Remove the generator rotor from the generator rectifier end frame.
   Fig 12: Identifying Generator Rotor

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5. Remove the washer from the generator rectifier end frame.
   Fig 13: Identifying Washer Of Generator Rectifier End Frame

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