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Fuel Tank: Disassembly

  1. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Remove the fuel tank main tube from the fuel tube clamp and tank suction tube support.
      Fig 1: Locating Fuel Tank Main Tube And Tank Suction Tube Support
      G05538513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL TANK VENT HOSE 
    1. Remove the hose from the hose clamp.
    2. Pinch the tab of the retainer of the hose connector to remove the lock claws and slide it as shown in the illustration.
    3. Pull the fuel tank vent hose out of the pipe.
      Fig 2: Pulling Fuel Tank Vent Hose Out Of Pipe
      G05538514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the hose connector before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the hose connector has the O-ring that seals the pipe.
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tank vent hose.
      • If the hose connector and pipe are stuck, push and pull to release them.
  3. REMOVE NO. 3 FLOOR WIRE 
    1. Remove the 3 wire harness clamps and floor wire.
      Fig 3: Locating Floor Wire With Wire Harness Clamps
      G05538515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the wire harness clamp.
    3. Separate the 2 claws fittings, then remove the fuel tank protector plate.
      Fig 4: Locating Wire Harness Clamp
      G05538516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE TANK SUCTION TUBE SUPPORT 
    1. Separate the clip fittings, then remove the tank suction tube support.
      Fig 5: Locating Clip Fittings And Tank Suction Tube Support
      G05538517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 3 FUEL TUBE CLAMP 
    1. Separate the 2 clips fittings, then remove the fuel tube clamp.
      Fig 6: Identifying No. 3 Fuel Tube Clamp
      G05538518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 4 FUEL TUBE CLAMP 
    1. Remove the bolt and fuel tube clamp.
      Fig 7: Locating Fuel Tube Clamp With Bolt
      G05538519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 1 FUEL TANK CUSHION 
    1. Remove the 10 fuel tank cushions from the fuel tank.
      Fig 8: Identifying Fuel Tank Cushions On Fuel Tank
      G05538520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002