Problem Symptoms Table
HINT:
Use the table below to help determine the cause of the problem. The numbers indicate the priority of the likely causes of the problem. Check each part in the order. If necessary, replace these parts.
Clutch system
PROBLEM SYMPTOMS REFERENCE
| Symptom | Suspected Area | See page |
|---|---|---|
| Clutch grabs/chatters | Engine mounting (Loose) | - |
| Clutch disc assembly (Runout is excessive) | CLUTCH UNIT | |
| Clutch disc assembly (Oily) | CLUTCH UNIT | |
| Clutch disc assembly (Worn out) | REMOVAL | |
| Clutch disc torsion rubber (Damaged) | CLUTCH UNIT | |
| Clutch disc assembly (Glazed) | CLUTCH UNIT | |
| Diaphragm spring (Out of tip alignment) | CLUTCH UNIT | |
| Clutch pedal is spongy | Clutch line (Air in line) | - |
| Master cylinder cup (Damaged) | CLUTCH MASTER CYLINDER | |
| Release cylinder rubber (Damaged) | CLUTCH RELEASE CYLINDER | |
| Clutch is noisy | Clutch release bearing assembly (Worn, dirty, or damaged) | CLUTCH UNIT |
| Clutch disk torsion rubber (Damaged) | CLUTCH UNIT | |
| Clutch slips | Clutch pedal (Free play is out of adjustment) | CLUTCH PEDAL |
| Clutch disc assembly (Oily) | CLUTCH UNIT | |
| Clutch disc assembly (Worn out) | CLUTCH UNIT | |
| Diaphragm spring (Damaged) | CLUTCH UNIT | |
| Pressure plate (Distortion) | CLUTCH UNIT | |
| Flywheel sub-assembly (Distortion) | - | |
| Clutch does not disengage | Clutch pedal (Free play is out of adjustment) | CLUTCH PEDAL |
| Clutch line (Air in line) | - | |
| Master cylinder cup (Damaged) | CLUTCH MASTER CYLINDER | |
| Release cylinder cup (Damaged) | CLUTCH RELEASE CYLINDER | |
| Clutch disc assembly (Out of true) | CLUTCH UNIT | |
| Clutch disc assembly (Runout is excessive) | CLUTCH UNIT | |
| Clutch disc assembly (Lining is broken) | CLUTCH UNIT | |
| Clutch disc assembly (Dirty or burned) | CLUTCH UNIT | |
| Clutch disc assembly (Lack of spline grease) | CLUTCH UNIT |