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2ZR-FE Charging: Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the wire harness bracket with the bolt.

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

      Fig 1: Locating Wire Harness Bracket With Bolt
      G05399847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Provisionally install the generator assembly with the bolt.
    3. Provisionally install the fan belt adjusting bar and generator assembly with the 2 bolts.
      Fig 2: Locating Generator Assembly With Bolts
      G05399845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the bolt A to the specified torque.

      Torque: 19 N*m (189 kgf*cm, 14 ft.*lbf) 

      Fig 3: Locating Generator Assembly Bolts
      G05399887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the connector and wire harness clamp.
    6. Fig 4: Locating Connector And Wire Harness Clamp
      G05399888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install terminal B with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    8. Install the terminal cap.
  2. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket with the 3 bolts.

      Torque: 51 N*m (520 kgf*cm, 38 ft.*lbf) 

      Fig 5: Locating Engine Mounting Bracket With Bolts
      G05399844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 
    1. Install the engine mounting insulator sub-assembly RH with the 6 bolts and nut.

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) for bolt A 88 N*m (898 kgf*cm, 65 ft.*lbf) for bolt B 52 N*m (530 kgf*cm, 38 ft.*lbf) for nut 

      Fig 6: Locating Engine Mounting Insulator Sub-Assembly RH With Bolts And Nut
      G05399890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the engine mounting stay RH with the 2 bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

      Fig 7: Installing Engine Mounting Stay RH
      G05399842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FAN AND GENERATOR V BELT  (See INSTALLATION )
  5. ADJUST FAN AND GENERATOR V BELT  (See INSTALLATION )
  6. INSPECT FAN AND GENERATOR V BELT  (See INSTALLATION )
  7. INSTALL NO. 2 CYLINDER HEAD COVER  (See INSTALLATION )
  8. INSTALL ENGINE UNDER COVER RH Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)